2005 Mercedes-Benz G500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2005 Codes Internal Chassis Code: W463 Engine Code Typical: M113.962 👋 Introduction Market Position Positioning: The G500 is a luxury SUV...

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Internal Chassis Code:

Engine Code Typical:

M113.962

👋 Introduction

Market Position

Positioning:

The G500 is a luxury SUV positioned as a premium, rugged, and capable off-road vehicle with significant brand prestige.

Competitive Analysis

Competitors:

Competed against other high-end SUVs like the Range Rover, Lexus LX, Toyota Land Cruiser, and some specialized off-road vehicles.

Key Features

Vehicle Design:

Iconic boxy styling, robust body-on-frame construction, three locking differentials.

Powertrain:

Powerful V8 engine, sophisticated automatic transmission, and advanced four-wheel-drive system.

Luxury Appointments:

High-quality interior materials, advanced comfort features for its era.

Manual Purpose

Purpose:

To provide Mercedes-Benz authorized technicians and owners with the definitive guide for maintaining and repairing the 2005 G500.

📋 Manual Details

Coverage Areas

Primary Market:

North America

Secondary Markets:

Global

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Official Service and Repair Manual Software

Language

Language:

English

Format

Format:

Digital Software (likely CD-ROM or downloadable file)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, repair, and overhaul procedures for M113 engine.

Engine Electrical:

ECU, ignition system, fuel injection, emissions control.

Transmission:

5G-TRONIC automatic transmission (722.6) diagnostics, maintenance, and repair.

Drivetrain:

Front and rear axles, differentials, transfer case, driveshafts.

Suspension:

Front and rear independent suspension, coil springs, shock absorbers, stabilizer bars.

Brakes:

ABS, EBD, brake calipers, rotors, lines, parking brake system.

Steering:

Power steering system, steering column, steering linkage.

Electrical System:

Wiring diagrams, battery, alternator, starter, lighting, accessories.

Climate Control:

HVAC system, A/C compressor, heater core, climate control unit.

Body And Interior:

Body panels, doors, glass, seats, trim, sound deadening.

Chassis And Frame:

Ladder frame construction, body mounting, corrosion protection.

Diagnostics:

OBD-II diagnostics, troubleshooting flowcharts, fault code interpretation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement.

Component Replacement:

Detailed instructions for replacing major components like engine, transmission, brakes, etc.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults.

Rebuilds And Overhauls:

Comprehensive procedures for engine and transmission rebuilding.

Electrical Diagnostics:

Testing components, interpreting wiring diagrams, diagnosing electrical faults.

Suspension And Steering Alignment:

Adjustment procedures for alignment and suspension components.

Body And Trim Repair:

Procedures for panel repair, door adjustments, interior trim removal and installation.

Specifications And Tolerances:

Torque specifications, clearances, and other critical measurements.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Diagnostics Level:

Advanced, including use of diagnostic tools and interpretation of live data.

Repair Complexity:

Suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

Format:

Digital Software (Proprietary Mercedes-Benz format likely, accessible via included software)

Print Quality

Quality:

N/A (Software-based, digital rendering quality)

Binding Type

Type:

N/A (Software-based, no physical binding)

Paper Type

Type:

N/A (Software-based, no physical paper)

Searchability

Feature:

Fully searchable text content for quick information retrieval.

Interactivity

Feature:

Likely includes hyperlinked cross-references and diagrams.

Updates

Availability:

Official licensed software implies original factory data, unlikely to be updated post-release.

⚙️ Engine Specifications

Primary Engine

Engine Type:

V8, SOHC (Single Overhead Camshaft)

Engine Code:

M113.962

Displacement:

4966 cc (5.0 Liters)

Performance

Horsepower:

292 hp @ 5500 rpm

Torque:

339 lb-ft @ 2800-4000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Cooling System

Coolant Type:

Mercedes-Benz approved coolant (e.g., G48)

Lubrication

Oil Type:

SAE 5W-40 (API SM or higher, MB-Approval 229.5)

Oil Capacity:

Approx. 8.5 Liters (8.9 US Quarts)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic with Touchshift

Transmission Model:

722.6 (5G-TRONIC)

Features

Driving Modes:

Comfort (C) and Sport (S) modes.

Fluid Specifications

Fluid Type:

MB-Approval 236.10 or 236.12 (e.g., Shell ATF 134, Mobil ATF 134)

Fluid Capacity

Capacity:

Approx. 9 Liters (9.5 US Quarts) for fluid change (pan removal only)

📐 Dimensions

Exterior

Length:

4717 mm (185.7 in)

Width:

1760 mm (69.3 in)

Height:

1931 mm (76.0 in)

Wheelbase:

2850 mm (112.2 in)

Weights

Curb Weight:

Approx. 2350 kg (5180 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 3000 kg (6614 lbs)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 750 Liters (26.5 cu ft)

Cargo Volume With Rear Seat Folded:

Approx. 1530 Liters (54.0 cu ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

5-Star (2005 Model Year Data)

NHTSA Frontal Impact Passenger:

5-Star (2005 Model Year Data)

IIHS Crash Test Ratings:

Good (Frontal Offset)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Program (ESP)

Traction Control:

Standard Traction Control System (ASR)

Hill Start Assist:

Not typically equipped with dedicated Hill Start Assist, relies on braking and diff locks.

Passive Features

Airbags:

Front airbags, side airbags (front doors), optional rear side airbags.

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and belt force limiters.

Child Seat Anchors:

ISOFIX/LATCH anchor points in rear seats.

💡 Technology Features

Infotainment

Head Unit:

COMAND (Cockpit Management and Navigation) system with CD player, radio, and optional navigation.

Display:

Central color display screen for infotainment and vehicle settings.

Audio System:

Bose premium sound system available on some trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Sensors:

Optional front and rear parking sensors (Parktronic).

Connectivity

Phone Integration:

Optional Mercedes-Benz hands-free telephone system (often with a cradle).

Convenience Features

Seat Memory:

Power adjustable front seats with memory settings.

Heated Seats:

Standard heated front seats, optional heated rear seats.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 miles or 1 year, whichever comes first (check manual for specific conditions).

Air Filter Replacement:

Inspect every 20,000 miles, replace as needed or every 40,000 miles.

Cabin Filter Replacement:

Every 20,000 miles or annually.

Transmission Fluid Change:

Recommended every 60,000 miles or 4 years, especially in severe service.

Spark Plug Replacement:

Typically every 100,000 miles for iridium-tipped plugs.

Fluid Specifications

Coolant Capacity:

Approx. 10.5 Liters (11.1 US Quarts)

Brake Fluid Type:

DOT 4 (Mercedes-Benz approved)

Power Steering Fluid Type:

MB-Approval 343.0 or 236.3 (e.g., Pentosin CHF 11S)

Known Issues

Engine Common Issues:

M113 engine is generally robust, but common issues can include intake manifold leaks, occasional sensor failures (e.g., MAF), and oil leaks from valve cover gaskets.

Transmission Common Issues:

5G-TRONIC can develop issues with the conductor plate, transmission control module (TCM), and worn clutch packs if not properly maintained.

Suspension Common Issues:

Varying reports of control arm bushings, ball joints, and sometimes leaking shock absorbers, especially with higher mileage.

Electronics Common Issues:

Can experience various electronic glitches due to age, common in older Mercedes-Benz models (e.g., window regulators, climate control modules).

Body And Chassis Common Issues:

Rust can be a concern in certain climates, particularly around wheel wells, rocker panels, and frame areas. Door seals and window seals can degrade, leading to leaks.

📚 Vehicle History

Brand Heritage

Heritage:

Mercedes-Benz has a long history of producing robust and durable vehicles, including military and off-road vehicles.

Model Evolution

G Wagon Origin:

The G-Class (Geländewagen) was originally developed in the 1970s as a military vehicle, later adapted for civilian use.

W463 Generation:

The W463 generation, introduced in 1990, marked a significant shift towards luxury and comfort while retaining off-road capability.

Production

Production Period:

The W463 generation was produced from 1990 to 2018, with the G500 variant being a key model.

Manufacturing Location:

Graz, Austria (by Magna Steyr under contract for Mercedes-Benz)

🏆 Awards & Recognition

Recognitions

Off Road Capability Awards:

Consistently recognized for its exceptional off-road prowess and durability by automotive journalists and enthusiasts.

Ratings

Luxury SUV Rankings:

Often ranked highly in luxury SUV categories for its unique blend of opulence and ruggedness.

Certifications

Manufacturer Certification:

Official Mercedes-Benz Factory Service Manual Software - indicates highest level of accuracy and completeness.