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2006 Mercedes-Benz G55 AMG Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: G55 AMG Year: 2006 Codes Chassis Code: W463 Engine Code: M113 E55 ML 👋 Introduction Market Position Positioning: The Mercedes-Benz G55 AMG of...
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2006 Mercedes-Benz G55 AMG Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
G55 AMG
Year:
2006
Codes
Chassis Code:
W463
Engine Code:
M113 E55 ML
👋 Introduction
Market Position
Positioning:
The Mercedes-Benz G55 AMG of 2006 occupies a unique niche as a high-performance luxury SUV, blending rugged off-road capability with significant on-road power and luxury. This manual is targeted at owners and independent repair shops seeking authoritative repair information for this specialized vehicle.
Competitive Analysis
Competitors:
Competes with other high-performance luxury SUVs of its era, such as the Range Rover Sport Supercharged, Porsche Cayenne Turbo, and Cadillac Escalade ESV.
Key Features
Dealership Quality:
This is an officially licensed service manual, mirroring the quality and accuracy found in dealership-level documentation.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North America, Europe)
Languages:
English
Manual Type
Type:
Service and Repair Manual Software
Format
Format:
Software (likely digital download or CD-ROM)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (4x4)
Chassis:
Suspension, Steering, Brakes, Wheels and Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Audio, Climate Control, Power Accessories, Diagnostics
Body And Interior:
Body Panels, Doors, Seats, HVAC, Trim
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), fault tracing, component testing, common problem solutions
Repair Overhaul:
Engine repair, transmission overhaul, brake caliper rebuild, suspension component replacement
Component Replacement:
Alternator, starter, water pump, fuel injectors, brake pads, suspension arms
Technical Depth
Depth:
Comprehensive - from basic fluid checks to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
Proprietary software (likely searchable PDF or interactive digital format)
Print Quality
Resolution:
High resolution, optimized for digital viewing and printing.
Binding Type
Binding:
N/A (Software)
Paper Type
Paper:
N/A (Software)
Completeness
Scope:
Comprehensive service and repair manual, covering all aspects of the vehicle's mechanical and electrical systems.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Supercharged V8, SOHC
Displacement:
5.4 Liters (5439 cc)
Bore X Stroke:
97.0 mm x 92.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
469 hp @ 6100 rpm
Torque:
516 lb-ft @ 2750-4000 rpm
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (MPI), Supercharger
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
Fluid Specifications
Engine Oil Type:
Mobil 1 0W-40 Synthetic (or equivalent MB-Approval 229.5)
Engine Oil Capacity:
8.5 quarts (8.0 liters) with filter
Cooling System
Coolant Type:
Mercedes-Benz approved Antifreeze/Coolant (e.g., G48, 50% mix with distilled water)
Coolant Capacity:
Approximately 12.7 quarts (12.0 liters)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (722.6 Series)
Optional
Optional Transmissions:
N/A (only 5-speed automatic for G55 AMG)
Features
Transmission Features:
TouchShift manual shifting capability, Electronic Stability Program (ESP) integration.
Fluid Specifications
Transmission Fluid Type:
MB 236.10 Automatic Transmission Fluid (ATF) (e.g., Pentosin ATF1, Mobil ATF 134)
Fluid Capacities
Transmission Fluid Capacity:
Approximately 9.5 quarts (9.0 liters) for a complete fluid change.
📐 Dimensions
Exterior
Length:
189.5 inches (4813 mm)
Width:
76.9 inches (1953 mm)
Height:
78.1 inches (1984 mm)
Wheelbase:
112.2 inches (2850 mm)
Weights
Curb Weight:
Approximately 5512 lbs (2500 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 6724 lbs (3050 kg)
Cargo
Cargo Volume:
Approximately 19.5 cu ft (rear seats up), expandable with seats folded.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not rated under contemporary NHTSA protocols due to its design era, but known for robust construction.
Active Features
Traction Control:
All-Season Traction Control (4ETS)
Stability Control:
Electronic Stability Program (ESP)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS)
Passive Features
Airbags:
Front and side airbags for driver and front passenger, optional rear side airbags.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and force limiters.
Chassis Structure:
High-strength steel body-on-frame construction.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with GPS navigation, CD player, and radio.
Audio System:
Harman Kardon premium audio system with amplifier.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assistance:
Optional parking sensors (front and rear).
Connectivity
Connectivity Options:
Limited by era. Likely includes CD changer interface, possibly optional telephone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles (16,000 km) or 1 year, whichever comes first, using synthetic oil.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or at approximately 30,000 miles (48,000 km).
Cabin Filter Replacement:
Replace annually or every 15,000 miles (24,000 km).
Transmission Fluid Service:
Recommended every 40,000-60,000 miles (64,000-96,000 km) or as per manual's specific recommendations.
Spark Plug Replacement:
Approximately every 100,000 miles (160,000 km) for iridium spark plugs.
Known Issues
Common Issues:
Supercharger idler pulley failure, potential for ABC suspension issues (though less common on G55 compared to other MB models), exhaust manifold cracks, ignition coil failures, transmission torque converter issues.
Specific G55 Concerns:
Supercharger belt slippage, charge air cooler leaks, engine mounts.
Fluid Specifications
Brake Fluid Type:
DOT 4 Plus (or MB-Approval 331.0)
Power Steering Fluid Type:
MB 236.3 Power Steering Fluid (e.g., Pentosin CHF 11S)
Differential Fluid Type:
Hypoid gear oil, API GL-5, SAE 75W-90 for front and rear differentials. Transfer case fluid: MB 235.6.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Mercedes-Benz has a long history of producing robust, high-quality vehicles, particularly known for their engineering prowess and luxury appointments. The G-Class originated as a military vehicle.
Model Evolution
G Class Evolution:
The G-Class (W463) was introduced in 1990, evolving from its more utilitarian predecessors. The G55 AMG variant, introduced in 2002, brought significant performance enhancements and luxury features to the model line.
Production
Production Location:
Graz, Austria (by Magna Steyr)
Production Years For G55 Amg:
2002-2011 (for the W463 G55 AMG with the supercharged V8)
🏆 Awards & Recognition
Recognitions
Off Road Capability Awards:
The G-Class is renowned for its off-road prowess, often praised in automotive media for its legendary go-anywhere ability, which is a key differentiator for the G55 AMG.
Ratings
Performance Reviews:
Consistently received high marks for its potent acceleration, unique styling, and luxurious interior despite its rugged underpinnings.
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