Engine Mechanical:
Detailed overhaul procedures for M273 V8 engine, including cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, fuel injection, and emission control systems.
Engine Electrical:
Engine control module (ECM) diagnosis, ignition system, fuel delivery, starter system, alternator, sensor operations (MAF, O2, crankshaft position, camshaft position), and wiring diagrams.
Transmission:
722.9 7G-TRONIC automatic transmission overhaul, fluid service, torque converter, valve body, electronic control unit (TCU) diagnosis, and mechatronics unit.
Drivetrain:
All-Wheel Drive (4MATIC) system, differential service, transfer case operation, driveshaft and CV joint maintenance, and wheel bearing replacement.
Suspension:
Front and rear independent suspension systems, shock absorber/strut replacement, spring service, control arm and ball joint replacement, and air suspension (AIRMATIC) component troubleshooting and repair.
Steering:
Hydraulic power steering system diagnosis, steering rack repair, power steering pump service, and steering column adjustments.
Brakes:
Front and rear disc brake system service, brake pad and rotor replacement, hydraulic system bleeding, ABS/BAS/ESP component testing and repair, and parking brake mechanisms.
Electrical Lighting:
Headlight, taillight, interior lighting, and accessory lighting service. Bulb replacement procedures and electrical diagnostics for lighting circuits.
Climate Control:
HVAC system operation, refrigerant charging, compressor replacement, evaporator and condenser service, blower motor, climate control module diagnosis, and cabin air filter replacement.
Body Interior:
Door panel removal, seat adjustment and removal, interior trim panel replacement, sunroof operation and repair, and tailgate mechanisms.
Body Exterior:
Front and rear bumper removal and installation, fender replacement, hood and tailgate alignment, door and mirror replacement, and paint repair guidelines.
Safety Systems:
Airbag system component identification, SRS module diagnosis, seat belt pre-tensioner replacement, and safety sensor calibration.
Infotainment Navigation:
COMAND system operation, radio and speaker troubleshooting, navigation system updates, and telematics (TELE AID) diagnosis.
Preventative Maintenance:
Detailed schedules for oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, coolant flushes, brake fluid changes, and transmission fluid service.
Diagnostics Troubleshooting:
Systematic diagnostic trees, fault code interpretation (OBD-II), component testing procedures, and common problem diagnosis for electrical and mechanical systems.
Repair Overhaul:
Step-by-step instructions for engine, transmission, suspension, brake, and drivetrain component removal, disassembly, inspection, repair, and reassembly.
Component Replacement:
Detailed guides for replacing critical components such as fuel pumps, radiators, alternators, starters, mass airflow sensors, oxygen sensors, brake calipers, and suspension arms.
Calibration Reset:
Procedures for resetting service indicators, recalibrating steering angle sensors, and other electronic system resets after component replacement.
Depth:
Comprehensive. Covers from basic scheduled maintenance and fluid changes to complete engine and transmission overhauls, advanced diagnostics, and component-level repair.
Oil Change Interval:
Variable (based on 'Assyst' service computer), typically around 10,000 miles or 1 year.
Transmission Fluid Service:
Initial: 60,000 miles. Subsequent: 40,000-60,000 miles recommended (especially for the 722.9 transmission).
Brake Fluid Flush:
Every 2 years (regardless of mileage).
Spark Plug Replacement:
Typically around 100,000 miles for iridium-tipped plugs.
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Cabin Filter Replacement:
Every 15,000-20,000 miles or annually.
Coolant Capacity:
Approx. 11.5 Liters (12.2 US Quarts)
Power Steering Fluid:
MB 236.3 (Pentosin CHF 11 S or equivalent)
Common Problems:
AIRMATIC suspension leaks/failures, balance shaft gear wear (on some M272/M273 engines, though less prevalent on later M273), transmission conductor plate issues (722.9), oil cooler leaks, front suspension component wear (control arms, ball joints), catalytic converter issues.