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Mercedes Benz 1999 M-Class ML320 ML430 ML55 AMG Owners Owner's User Operator Manual (PDF)

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Model Variant: ML320, ML430, ML55 AMG Year: 1999 Codes Chassis Code: W163 👋 Introduction Market Position Segment: Luxury SUV (Sport Utility Vehicle)...
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Mercedes Benz 1999 M-Class ML320 ML430 ML55 AMG Owners Owner's User Operator Manual (PDF)
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
M-Class
Model Variant:
ML320, ML430, ML55 AMG
Year:
1999
Codes
Chassis Code:
W163
👋 Introduction
Market Position
Segment:
Luxury SUV (Sport Utility Vehicle)
Key Competitors:
BMW X5, Lexus RX300, Range Rover, Porsche Cayenne (later models)
Competitive Analysis
Strengths At Launch:
Mercedes-Benz brand prestige, robust build quality, luxurious interior, available V8 power (ML430, ML55 AMG), and 4MATIC all-wheel-drive.
Weaknesses At Launch:
Less off-road focused than some rivals, early models faced some reliability concerns.
Key Features
Body Styles:
5-door SUV
Drivetrain:
Standard 4MATIC All-Wheel Drive
Luxury Appointments:
Premium interior materials, available leather upholstery, wood trim, and power-adjustable seating.
📋 Manual Details
Coverage Areas
Manual Type:
Owner's / User / Operator Manual
Language:
English
Format:
PDF
Page Count:
Approx. 200-300 (typical for this model year)
📖 Manual Coverage
Systems Covered
Engine Operation:
Detailed explanation of engine functions, starting procedures, and cooling system.
Transmission Operation:
Information on operating the automatic transmission, including gear selection and manual shifting modes (if applicable).
Brakes And Traction:
Explanation of ABS, ESP (Electronic Stability Program), and braking system features.
Suspension And Steering:
Overview of the 4MATIC all-wheel-drive system and steering assist.
Electrical Systems:
Operation of lighting, wipers, power accessories, and dashboard indicators.
Climate Control:
Operation of manual and automatic climate control systems, including A/C and heating.
Infotainment Audio:
Details on operating the radio, CD player, and speaker system.
Safety Features:
Explanation of airbags, seatbelts, child seat anchors (ISOFIX), and child safety locks.
Lighting And Visibility:
Operation of headlights, fog lights, interior lighting, and mirror adjustments.
Wheels And Tires:
Information on tire pressure monitoring, wheel torque, and tire changing.
Procedures Included
Fluid Checks:
Guidance on checking engine oil, coolant, brake fluid, power steering fluid, and windshield washer fluid levels.
Tire Inflation And Changing:
Instructions for inflating tires and procedures for changing a flat tire, including jack points.
Wiper Blade Replacement:
Guidance on how to replace windshield and rear wiper blades.
Fuse And Bulb Replacement:
Locating fuse boxes and instructions for replacing common bulbs (headlights, taillights, interior lights).
Fueling Procedures:
Information on the correct fuel type and fueling process.
Towing Information:
Guidelines for towing the vehicle or towing with the vehicle.
Emergency Procedures:
Instructions for dealing with various emergency situations, such as breakdowns or flat tires.
Child Restraint Installation:
Guidance on installing child seats using seatbelts or ISOFIX anchors.
Technical Depth
Depth Level:
Operator-level: Focuses on user understanding, basic maintenance, and operation, not in-depth mechanical repair.
Diagnostic Information:
Limited to dashboard warning lights and basic troubleshooting steps recommended for the owner.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text, allowing for quick keyword lookup.
Printability:
Printable pages for offline reference.
Digital Features:
Hyperlinked table of contents (if created as such) for easy navigation.
Print Quality
Image Resolution:
High resolution, ensuring clarity of diagrams and text.
Binding Type
Binding For Physical:
N/A (Digital PDF format)
Paper Type
Paper For Physical:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Ml320 Engine Type:
3.2L (3199cc) SOHC V6 (M112 E32)
Ml320 Horsepower:
215 hp @ 5500 rpm
Ml320 Torque:
229 lb-ft @ 3000 rpm
Ml430 Engine Type:
4.3L (4300cc) SOHC V8 (M113 E43)
Ml430 Horsepower:
268 hp @ 5500 rpm
Ml430 Torque:
284 lb-ft @ 3250 rpm
Ml55 Amg Engine Type:
5.4L (5439cc) SOHC V8 (M113 E55 AMG)
Ml55 Amg Horsepower:
342 hp @ 5500 rpm
Ml55 Amg Torque:
376 lb-ft @ 3000 rpm
Fuel System
Fuel Type All Models:
Premium Unleaded Gasoline (91 octane or higher recommended)
Injection System:
Sequential Electronic Fuel Injection (SEFI)
Performance
Ml55 Amg 0 60 Mph:
Approx. 6.5 - 7.0 seconds
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission with TouchShift
Optional
Optional Transmissions:
N/A (Standard across all 1999 M-Class models)
Features
Transmission Features:
TouchShift allows for manual selection of gears (up/down shifts).
Fluid Specifications
Transmission Fluid Type:
MB Approved Automatic Transmission Fluid (ATF) such as MB 236.10 or equivalent.
📐 Dimensions
Exterior
Wheelbase:
111.0 inches (2819 mm)
Length:
180.5 inches (4585 mm)
Width:
71.9 inches (1826 mm)
Height:
67.7 inches (1720 mm)
Weights
Curb Weight Ml320:
Approx. 4,486 lbs (2035 kg)
Curb Weight Ml430:
Approx. 4,660 lbs (2114 kg)
Curb Weight Ml55 Amg:
Approx. 4,827 lbs (2190 kg)
Towing Capacity:
5000 lbs (2268 kg) (When properly equipped with trailer hitch and required equipment)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (1999 Model Year)
NHTSA Front Impact Passenger:
4 Stars (1999 Model Year)
IIHS Front Offset Crash Rating:
Good (1999 Model Year)
Active Features
Traction Control:
4MATIC All-Wheel Drive, ASR (Acceleration Slip Regulation)
Stability Control:
ESP (Electronic Stability Program) (Standard on ML430 and ML55 AMG, optional or standard depending on build date on ML320)
Braking System:
ABS (Anti-lock Braking System), Front ventilated discs, Rear solid discs (or ventilated on ML55 AMG)
Passive Features
Airbags:
Frontal airbags for driver and front passenger, Side-impact airbags (optional on some models).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and load limiters for all seating positions.
Child Restraint:
ISOFIX (or LATCH) lower anchorage points in rear seats, child safety door locks.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and optional CD player, often with premium sound systems by Bose.
Navigation:
Optional GPS navigation system, often with a monochrome display.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking sensors were available on some models.
Connectivity
Connectivity Options:
Limited by modern standards; typically involved analog phone connectivity or simple audio inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10,000 miles (16,000 km) or 12 months, whichever comes first. Check manual for specific conditions.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Transmission Fluid Service:
Every 50,000 miles (80,000 km) or as indicated by the vehicle's service interval indicator (ASSYST).
Fluid Specifications
Engine Oil Type:
Synthetic SAE 0W-40 or 5W-40 API SG/SH/SJ
Engine Oil Capacity Ml320:
Approx. 8.0 quarts (7.6 liters) with filter change
Engine Oil Capacity Ml430:
Approx. 8.5 quarts (8.0 liters) with filter change
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (Glycol-based, ethylene glycol, phosphate-free)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Power Steering Fluid:
MB Approved Hydraulic Fluid (e.g., Pentosin CHF 11S or equivalent)
Known Issues
Icm Failure:
Some early models experienced failure of the Ignition Control Module (ICM), leading to no-spark conditions.
Window Regulator Issues:
Window regulators could be prone to failure, causing windows to not operate correctly.
Mass Air Flow Sensor:
MAF sensor issues could lead to rough idling, stalling, or poor performance.
Rust And Corrosion:
Certain areas, particularly around wheel wells and door bottoms, could be susceptible to rust over time.
O2 Sensor Failures:
Oxygen sensors can degrade over time, affecting fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Established in 1926, known for engineering excellence, luxury, and safety innovations.
Model Evolution
W163 Introduction:
The M-Class (W163) was Mercedes-Benz's first foray into the SUV market, launched in 1997 for the 1998 model year. It was designed to blend luxury car comfort with SUV utility.
1999 Model Year Updates:
The 1999 model year saw the introduction of the more powerful ML430 with its V8 engine and the high-performance ML55 AMG variant. Minor refinements were also made to features and options.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA (first Mercedes-Benz vehicle assembled outside of Germany).
🏆 Awards & Recognition
Recognitions
Motor Trend SUV Of The Year:
MotorTrend's SUV of the Year award for 1998.
Ratings
Reliability Ratings:
Varies by source and specific model year. Early models sometimes had lower reliability ratings than later iterations or competitors.
Certifications
Emissions Certifications:
Certified to meet EPA emissions standards for the respective model year.
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