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Mercedes ML 280 2005 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML 280 Year: 2005 Platform: W164 Codes Chassis Code: W164 👋 Introduction Market Position Vehicle Segment: Luxury Mid-size SUV Target Audience: Premium SUV...
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Mercedes ML 280 2005 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML 280
Year:
2005
Platform:
W164
Codes
Chassis Code:
W164
👋 Introduction
Market Position
Vehicle Segment:
Luxury Mid-size SUV
Target Audience:
Premium SUV buyers seeking comfort, capability, and brand prestige.
Competitive Analysis
Key Competitors 2005:
BMW X5, Lexus RX, Audi Q7 (introduced shortly after), Volvo XC90.
Key Features
Offering:
Combines Mercedes-Benz luxury, robust engineering, and SUV versatility.
Manual Benefit:
Enables owners and technicians to perform high-quality maintenance and repairs, saving costs and ensuring longevity.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (content based on manufacturer specifications)
Page Count
Estimated Page Count:
Likely extensive, typical workshop manuals for this era range from 1000+ pages.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, tuning, diagnostics.
Engine Management:
Fuel system, ignition system, emission control systems, sensors, actuators.
Transmission:
Transmission assembly, disassembly, overhaul, diagnostics, torque converter, shift controls.
Drivetrain:
Driveshafts, differentials, axles, transfer case (if applicable).
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, bushings.
Steering:
Steering column, power steering system, steering gear, tie rods.
Brakes:
Brake system components, hydraulic system, ABS, ESP, brake pads, rotors, calipers, lines.
Electrical System:
Wiring diagrams, fuses, relays, battery, charging system, starter motor.
Lighting:
Headlights, taillights, interior lighting, auxiliary lighting.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, controls.
Body And Interior:
Body panels, doors, windows, seats, trim, interior components.
Chassis And Frame:
Frame structure, subframes, mounting points.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, inspections.
Diagnostics:
Troubleshooting guides, symptom analysis, fault code interpretation.
Repair And Overhaul:
Detailed step-by-step instructions for component repair and replacement.
Tune Ups:
Engine tuning procedures for optimal performance and efficiency.
Removal And Installation:
Instructions for removing and installing major assemblies and components.
Assembly And Disassembly:
Detailed procedures for taking apart and reassembling components.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds.
Expertise Level:
Aimed at professional automotive technicians but accessible to advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Ml280:
OM642 (Likely, though ML280 designation can be complex for this generation, often referring to a diesel, but the product description implies a general workshop manual. For specificity, assuming a V6 diesel is common for ML280 in many markets.)
Engine Type:
V6 Turbo Diesel
Displacement:
2.8 L (Approx. 2768 cc for OM642, though ML280 might be a specific market variant or power tune).
Performance
Horsepower Approx:
190-224 hp (Depending on specific OM642 variant and market tuning)
Torque Approx:
300-350 lb-ft (Depending on specific OM642 variant and market tuning)
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Turbocharger:
Variable Geometry Turbocharger (VGT)
🔧 Transmission
Standard
Type:
7-Speed Automatic (7G-TRONIC)
Optional
Type:
N/A (7G-TRONIC was standard for many diesel variants)
Features
Drive Type:
All-Wheel Drive (4MATIC)
📐 Dimensions
Exterior
Length Approx:
4788 mm (188.5 in)
Width Approx:
1911 mm (75.2 in)
Height Approx:
1796 mm (70.7 in)
Weights
Curb Weight Approx:
2000-2150 kg (4409-4740 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Likely, for 2006 model year which is similar)
NHTSA Side Impact:
5-Star (Likely, for 2006 model year which is similar)
Active Features
Electronic Stability Program:
Standard (ESP)
Antilock Braking System:
Standard (ABS)
Traction Control:
Standard (ASR)
Passive Features
Airbags:
Front, side, and window airbags.
Seatbelts:
Three-point seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Head Unit:
COMMAND NTG 2.5 (typically)
Features:
Navigation, Radio, CD/DVD player, optional Bluetooth integration.
Driver Assistance
Parking Sensors:
PARKTRONIC parking aid system (optional).
Cruise Control:
Standard cruise control, with DISTRONIC adaptive cruise control available on some models.
Connectivity
Bluetooth:
Optional through factory integration or aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 10,000-15,000 miles or 12-24 months (Refer to manual for specific guidance).
Major Service Intervals:
Includes checks of transmission fluid, coolant, brake fluid, filters at various mileages (e.g., 30k, 60k, 100k).
Fluid Specifications
Engine Oil Type:
MB 229.51 or MB 229.52 (Low SAPS synthetic for diesel engines)
Transmission Fluid Type:
MB 236.14 (or equivalent specification for 7G-TRONIC)
Coolant Type:
MB 325.0 or MB 326.0 (Ethylene Glycol based, blue or green)
Known Issues
Diesel Particulate Filter:
Potential for clogging if not driven regularly or maintained properly.
Om642 Oil Cooler Leaks:
Known for potential leaks from the oil cooler seals, which can cause coolant loss.
Air Suspension Components:
In models equipped with Airmatic, compressor, air springs, or lines can fail over time.
Egr Valve Issues:
EGR valve can become clogged with carbon buildup.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long-standing reputation for luxury, engineering, and durability.
Model Evolution
Ml Class History:
The W164 is the second generation of the M-Class, launched in 2005, succeeding the W163. It introduced a more refined and upscale design, improved handling, and advanced technology.
Production
Manufacturing Locations:
Tuscaloosa, Alabama, USA; Rastatt, Germany.
🏆 Awards & Recognition
Recognitions
Initial Release Acclaim:
The W164 platform generally received positive reviews for its ride quality, interior refinement, and capability.
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