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Mercedes Benz S-Class W221 2006-2014 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Chassis Code: W221 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Vehicle Segment: Full-size...
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厂商:
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Mercedes Benz S-Class W221 2006-2014 Service Repair Workshop ManualMercedes Benz S-Class W221 2006-2014 Service Repair Workshop ManualMercedes Benz S-Class W221 2006-2014 Service Repair Workshop ManualMercedes Benz S-Class W221 2006-2014 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S-Class
Chassis Code:
W221
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
👋 Introduction
Market Position
Vehicle Segment:
Full-size luxury sedan, flagship model for Mercedes-Benz.
Target Audience:
Affluent individuals seeking advanced technology, superior comfort, and refined performance.
Competitive Analysis
Key Competitors:
BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera, Jaguar XJ.
Key Features
Luxury Appointments:
Premium materials, extensive customization options, advanced climate control, massage seats.
Performance Options:
Wide range of powerful V6, V8, V12 gasoline engines and efficient diesel options.
Technology Innovation:
Introduction of advanced driver assistance systems (ADAS), sophisticated infotainment, and comfort technologies.
Ride Comfort:
AIRMATIC and ABC suspension systems providing exceptional ride quality and handling.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Completeness:
Complete factory documentation
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnosis, repair, overhaul procedures for all W221 gasoline and diesel engines (e.g., M272, M273, M156, M275, M278, OM642, OM629).
Engine Management:
Engine control units (ECU), sensors, actuators, fuel injection, ignition systems, emissions control, troubleshooting codes (DTCs).
Transmission Automatic:
7G-TRONIC (722.9) and other applicable automatic transmissions: diagnosis, repair, fluid changes, torque converter, valve body.
Drivetrain:
Driveshafts, differentials, axles, 4MATIC all-wheel drive system (if applicable).
Suspension:
AIRMATIC air suspension, Active Body Control (ABC), conventional suspension components, alignment specifications, troubleshooting.
Brakes:
Hydraulic system, ABS, ESP, brake assist, parking brake, rotor and pad replacement, bleeding procedures.
Steering:
Power steering system, steering column, steering gear diagnosis and repair.
Electrical Systems:
Complete wiring diagrams, fuse box layouts, component testing, starter, alternator, battery management.
Comfort Systems:
Climate control (THERMOTRONIC/THERMATIC), seats, windows, sunroof, door locks, interior lighting.
Infotainment Navigation:
COMAND system, audio, navigation, Bluetooth, telematics (NTG versions applicable to W221).
Body And Chassis:
Body panel removal/installation, interior trim, doors, hoods, trunk lid, chassis components.
Driver Assistance:
DISTRONIC PLUS, PARKTRONIC, LANE KEEPING ASSIST, BLIND SPOT ASSIST, sensor calibration.
Procedures Included
Scheduled Maintenance:
Detailed service schedules (e.g., Service A, Service B), filter changes, fluid checks and replacements.
Diagnostics:
Step-by-step diagnostic procedures for common and complex faults, interpretation of diagnostic trouble codes (DTCs).
Repair Procedures:
Component removal and installation instructions with torque specifications, overhaul procedures for major assemblies.
Troubleshooting:
Flowcharts and guides for identifying and resolving specific vehicle issues.
Electrical Troubleshooting:
Wiring diagram analysis, component testing, fault finding in electrical circuits.
Component Replacement:
Instructions for replacing common wear items and major components.
Special Tools:
Identification and usage instructions for specialized Mercedes-Benz tools required for specific repairs.
Technical Depth
Depth Level:
Comprehensive: covers everything from basic maintenance and fluid changes to complete engine and transmission rebuilds, as well as in-depth electrical and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for quick access to information
Printability:
Printable for workshop use
Accessibility:
Instant download
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity
Text Clarity:
Clear and legible text
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Common engines include: 3.5L V6 (M272), 5.5L V8 (M273), 6.0L V12 Biturbo (M275/M279), 6.2L V8 AMG (M156), 3.0L V6 Diesel (OM642), 4.0L V8 Diesel (OM629). Later models featured 3.0L V6 Biturbo (M276) and 4.7L V8 Biturbo (M278).
Performance
Horsepower Range:
Approximately 228 hp (S 300) to 621 hp (S 65 AMG).
Torque Range:
Approximately 273 lb-ft (S 300) to 738 lb-ft (S 65 AMG).
Fuel System
Fuel Delivery:
Fuel injection (MPI/GDI depending on engine variant).
Fuel Type:
Premium Unleaded Gasoline, Diesel (for OM variants).
Engine Codes Covered
Engine Identification:
M272, M273, M156, M275, M279, M276, M278, OM642, OM629.
🔧 Transmission
Standard
Transmission Type:
7-speed automatic (7G-TRONIC PLUS / 722.9) for most gasoline and diesel models. Some earlier V12 models may have used a 5-speed automatic (722.6).
Optional
All Wheel Drive:
4MATIC all-wheel drive system available on many models.
Features
Transmission Features:
Touchshift, Sport and Comfort modes, manual shifting capability.
Fluid Specification
Transmission Fluid Type:
MB 236.14 for 722.9 transmissions (e.g., Mercedes-Benz ATF 7G).
📐 Dimensions
Exterior
Length:
Approx. 5076 - 5229 mm (199.8 - 205.9 inches), depending on wheelbase and AMG variants.
Width:
Approx. 1871 - 1899 mm (73.7 - 74.8 inches).
Height:
Approx. 1472 - 1488 mm (57.9 - 58.6 inches).
Wheelbase:
Standard: Approx. 3035 mm (119.5 inches). Long Wheelbase (LWB): Approx. 3165 mm (124.6 inches).
Interior
Passenger Volume:
Substantial, designed for luxury and space.
Cargo
Trunk Volume:
Approx. 560 liters (19.8 cubic feet).
Weights
Curb Weight:
Approx. 1900 - 2200 kg (4189 - 4850 lbs), depending on engine and equipment.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally achieved high safety ratings from relevant authorities like NHTSA and Euro NCAP for its time, though specific ratings may vary by model year and testing methodology.
Active Features
Active Safety Systems:
ABS, BAS (Brake Assist), ESP (Electronic Stability Program), ASR (Traction Control), PRE-SAFE® predictive occupant protection, tire pressure monitoring.
Driver Assistance Systems:
Optional: DISTRONIC PLUS (adaptive cruise control), PARKTRONIC (parking sensors), LANE KEEPING ASSIST, BLIND SPOT ASSIST, NIGHT VIEW ASSIST.
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain, knee), active head restraints, high-strength steel body structure.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, typically featuring a 7-inch display, integrated navigation, CD/DVD player, auxiliary input, and Bluetooth connectivity.
Audio System:
Standard audio system, with optional upgrades like Harman Kardon LOGIC 7 or Bang & Olufsen sound systems.
Driver Assistance
Adas Features Overview:
Advanced Driver Assistance Systems were a hallmark, including features like adaptive cruise control, lane keeping assist, blind spot monitoring, and automatic emergency braking.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, optional Mercedes-Benz TeleAid service for emergency assistance.
Convenience
Convenience Features:
Keyless-Go ignition, soft-close doors, power trunk, ambient lighting, heated and ventilated seats with massage function.
🔧 Maintenance
Service Intervals
Major Service Intervals:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first, for 'Service A' and 'Service B' intervals, which alternate and include specific checks and replacements.
Fluid Specifications
Engine Oil Type:
Varies by engine. Common specifications include MB 229.5 (e.g., Mobil 1 0W-40, Pentosin P-Formula 0W-40) for gasoline engines, and MB 229.51 or MB 229.52 for diesel engines.
Coolant Type:
Mercedes-Benz approved coolant concentrate (e.g., G48 or similar), mixed with distilled water.
Brake Fluid Type:
DOT 4 Plus (MB 331.0).
Known Issues
Common Problems:
AIRMATIC/ABC suspension leaks and pump failures, balance shaft issues in early M272/M273 engines, ignition coil failures, rear SAM module issues, transmission conductor plate failure, oil cooler leaks, thermostat housing leaks.
Maintenance Focus Areas:
Regular inspection of suspension components, proactive replacement of wear items, monitoring for oil and coolant leaks.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and pioneering automotive safety and technology.
Model Evolution
W221 Generation:
The W221 succeeded the W220 S-Class and introduced significant advancements in styling, technology, and safety features. It underwent a facelift in 2009.
Production
Production Years:
2005-2013 (for model years 2006-2014).
Manufacturing Locations:
Primarily Sindelfingen, Germany.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The S-Class W221 consistently received accolades and awards for its luxury, safety, and technological advancements from various automotive publications and organizations.
Safety Awards:
Often recognized for achieving top safety ratings in crash tests.
Ratings
Consumer Reports Ratings:
Ratings from consumer reporting agencies often highlight its luxury and comfort, while also noting potential reliability concerns with specific electronic and suspension systems.
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