Mercedes benz Sl500 1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL500 Year: 1996 Chassis Code: R129 Generation Generation Code: R129 (Second Generation) Codes Engine Code Primary: 119.972 👋 Introduction Market Position Positioning: High-end...

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标签: 1996 Car Cars Mercedes Mercedes-benz Misc SL500

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

SL500

Year:

Chassis Code:

Generation

Generation Code:

R129 (Second Generation)

Codes

Engine Code Primary:

119.972

👋 Introduction

Market Position

Positioning:

High-end luxury grand tourer, competitor to BMW 8 Series, Lexus SC400, and Jaguar XJS.

Competitive Analysis

Key Strengths:

Exceptional build quality, powerful V8 engine, sophisticated suspension, advanced technology for its era, iconic design, and brand prestige.

Key Features

Vehicle Highlights:

Retractable hardtop (SLR), power-operated soft top, advanced aerodynamics, sophisticated electronic climate control, premium interior materials.

Manual Value Proposition

Target Audience:

Enthusiast owners, independent repair shops, classic Mercedes-Benz specialists, DIY mechanics with a strong technical aptitude.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service Repair

Additional Coverage:

Maintenance, Diagnostics, Troubleshooting, Repair, Overhaul, Electrical Schematics, Specifications

Page Count

Estimated Pages:

Approximately 1000+

Manual Type

Type:

Comprehensive Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (M119 V8), Fuel System, Ignition System, Exhaust System, Transmission (5-speed Automatic - 722.6 series)

Chassis:

Suspension (front & rear), Steering, Brakes (ABS), Wheels, Tires

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting, Power Accessories (windows, locks, seats, convertible top), Audio System, Climate Control (ETS), SRS Airbag System, Diagnostic Trouble Codes (DTCs)

Body:

Body Panels, Doors, Hood, Trunk, Convertible Top Mechanism, Interior Trim

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, brake, power steering), filter replacements, spark plug replacement

Repair Overhaul:

Engine rebuild procedures, transmission overhaul, suspension component replacement, brake system repair, steering system overhaul, electrical component diagnosis and repair

Diagnostics Troubleshooting:

Step-by-step diagnostic flowcharts, symptom-based troubleshooting, electrical circuit analysis, fault code interpretation

Specifications Data:

Torque specifications, tolerances, clearances, diagnostic data, wiring diagrams

Technical Depth

Depth:

Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Format Details:

Searchable PDF, high-resolution scans, printable pages

Print Quality

Quality:

High-resolution images and diagrams suitable for printing

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V8

Engine Code:

M119.972

Displacement:

4973 cc (5.0 Liters)

Bore X Stroke:

96.5 mm x 85.0 mm

Compression Ratio:

10.0:1

Valvetrain:

SOHC, 4 valves per cylinder (24 valves total)

Performance

Horsepower:

322 hp @ 5500 rpm

Torque:

354 lb-ft @ 3800 rpm

Fuel System

Fuel Delivery:

Bosch Motronic M2.8.3 Fuel Injection

Fuel Type:

Premium Unleaded (91 Octane Recommended)

Engine Management

Ignition System:

Distributorless Ignition System (DIS) with two ignition coils

Cooling System

Coolant Type:

Mercedes-Benz Approved Antifreeze/Coolant (e.g., G48)

Coolant Capacity:

Approximately 11.0 Liters (11.6 Quarts)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic

Transmission Model:

722.6 Series (W5A 580)

Optional

Optional Transmission:

N/A for SL500 in 1996

Features

Transmission Features:

Electronically controlled, torque converter lock-up, multiple shift modes (e.g., Comfort/Sport).

Fluid Specifications

Transmission Fluid Type:

MB 236.81 (e.g., Mobil ATF 220, Pentosin ATF 100)

Fluid Capacity

Fluid Capacity:

Approximately 7.5 - 8.5 Liters (Pan Drop/Refill)

📐 Dimensions

Exterior

Length:

4485 mm (176.6 in)

Width:

1812 mm (71.3 in)

Height:

1300 mm (51.2 in)

Wheelbase:

2515 mm (99.0 in)

Weights

Curb Weight:

Approximately 1770 kg (3902 lbs)

Gross Vehicle Weight Rating:

2150 kg (4740 lbs)

🛡️ Safety Features

Ratings

Safety Certification:

NHTSA - Not Rated (era-specific testing)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Acceleration Skid Control (ASR)

Passive Features

Airbags:

Driver and Passenger Airbags, Optional Side Airbags

Rollover Protection:

Automatically deploying roll bar behind seats

Seatbelts:

3-point inertia-reel seatbelts with pre-tensioners

💡 Technology Features

Infotainment

Audio System:

Bose premium sound system, often with a cassette player and CD changer (optional).

Climate Control:

Electronic Thermal-matic (ETS) automatic climate control with dual-zone temperature settings.

Driver Assistance

Cruise Control:

Standard cruise control with electronic actuation.

Memory Seats:

Power-adjustable front seats with multiple memory settings for driver and passenger.

Connectivity

Connectivity Features:

Limited by era. Primarily focused on internal vehicle systems. Aftermarket Bluetooth or aux-in adapters are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).

Major Service Interval:

Approximately 30,000 - 50,000 miles (includes spark plugs, transmission fluid, differential fluid, coolant, filters).

Fluid Specifications

Engine Oil Type:

SAE 0W-30 or 0W-40 Synthetic (API SM/SN or equivalent)

Engine Oil Capacity:

Approximately 8.0 Liters (8.5 Quarts) with filter change.

Coolant Type Spec:

MB-Approval 325.0 (G48, blue-green)

Brake Fluid Type:

DOT 4 (MB-Approval 331.0)

Power Steering Fluid Type:

MB 236.3 (e.g., Pentosin CHF 11S)

Known Issues

Wiring Harness:

Degradation of insulation on engine wiring harnesses (especially around the MAF sensor and ignition coils) due to heat and age. Often requires replacement.

Hydraulic System:

Leaks in the hydraulic system for the convertible top (e.g., cylinders, hoses, pump). Also, sagging Burlwood trim on door panels/center console.

Suspension Components:

Wear in front suspension bushings, ball joints, and control arms. Self-leveling rear suspension can leak.

Transmission 722.6:

Conductor plate issues, issues with the electronic transmission control unit (ETC), and potential wear in the valve body.

Mass Air Flow Sensor:

Failure or contamination of the MAF sensor can lead to rough idling, poor acceleration, and check engine lights.

Filter Part Numbers

Oil Filter:

Mann-Filter HU 718/1, Hengst H316WS

Air Filter:

Mann-Filter C34201/2, Mahle LX753

📚 Vehicle History

Brand Heritage

Heritage:

Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and innovation, particularly in the roadster segment dating back to the 1950s with models like the 300 SL 'Gullwing'.

Model Evolution

R129 Introduction:

The R129 SL was introduced in 1989, replacing the acclaimed R107 generation. It represented a significant leap forward in safety, technology, and design.

1996 Updates:

The 1996 model year saw the introduction of the new 5.0L M119 engine and the 5-speed 722.6 automatic transmission across the SL range, replacing the older 4-speed unit and the 5.0L M119.960 engine.

Production

Production Period:

1989-2001 (R129 platform)

Production Location

Manufacturing Plant:

Bremen, Germany

🏆 Awards & Recognition

Recognitions

Design Awards:

While specific awards for the 1996 model aren't readily cited, the R129 generation was consistently praised for its timeless design and engineering prowess by automotive journalists and critics worldwide.

Ratings

Long Term Reliability:

Generally considered to be a well-built and reliable vehicle, but high maintenance costs and specific age-related issues (e.g., wiring harnesses) require diligent upkeep.