Vehicle Segment:
Compact MPV / Minivan
Target Audience:
Families, commercial users requiring passenger transport
Key Competitors:
Volkswagen Sharan, Ford Galaxy, Renault Espace, Chrysler Voyager
Vehicle Attributes:
Versatile interior, comfortable ride, premium brand image
Manual Benefit:
Empowers owners and independent workshops to perform professional-level servicing and repairs, saving on dealership costs.
Manual Advantage:
Provides access to factory-level technical data, often unavailable to the general public.
Coverage Scope:
Complete factory service and repair
Geographic Coverage:
Global (specifications for common markets)
Estimated Page Count:
Hundreds (exact number not specified, but described as very detailed)
Manual Type:
Factory Service Repair Workshop Manual
Language:
English (implied by product description and common availability of such manuals)
Licensing Terms:
Lifetime use, no expiry, no renewal fees
Operating System Compatibility:
Windows and macOS
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, timing, lubrication, cooling
Engine Management:
Fuel injection systems, ignition systems, engine control module (ECM) diagnostics, emissions control
Transmission Manual:
Manual transmission overhaul, clutch, gearbox components
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, electronic controls (if applicable)
Drivetrain:
Front-wheel drive system, driveshafts, differential
Suspension And Steering:
Front and rear suspension, shock absorbers, springs, steering rack, power steering system
Brakes:
Brake system diagnosis, ABS, front and rear brakes, brake fluid, hydraulic system
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panel repair, interior trim, glass, doors, tailgate, chassis components
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Body Electronics:
Central locking, power windows, mirrors, wipers, comfort features
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement
Troubleshooting:
Systematic diagnosis of common and uncommon faults, fault codes interpretation
Repair Procedures:
Step-by-step instructions for all major component repairs and replacements
Rebuilds:
Detailed instructions for engine and transmission rebuilds
Diagnostics:
On-board diagnostics (OBD-II) procedures, sensor testing, actuator testing
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine/transmission overhauls
Visual Aids:
Hundreds of detailed photos, diagrams, and exploded views
Diagnostic Charts:
Troubleshooting flowcharts and diagnostic trees
Engine Code Common:
OM611 (2.2L Diesel), M111 (2.3L Petrol - less common in V220, more in V230/V280 variants, but can be present)
Engine Type V220 Diesel:
2.2L Inline-4 Turbocharged Diesel (CDI)
Horsepower V220 Diesel:
Approx. 120-140 hp (depending on variant, e.g., V220 CDI)
Torque V220 Diesel:
Approx. 270-330 Nm (depending on variant)
Fuel System Type Diesel:
Common Rail Direct Injection (CDI)
Cooling System:
Liquid-cooled, thermostatically controlled
Lubrication System:
Forced lubrication with oil pump and filter
Transmission Type Standard:
5-speed Manual Transmission (Getrag or MB variant)
Transmission Type Optional:
5-speed Automatic Transmission (e.g., NAG3)
Drive Layout:
Front-Wheel Drive (FWD)
Automatic Transmission Fluid Spec:
MB 236.10 or equivalent (e.g., ATF)
Manual Transmission Fluid Spec:
MB 235.4 or equivalent (e.g., SAE 75W-90 GL-4/GL-5)
Crash Test Information:
Euro NCAP (results vary by test year and specific configuration, but generally provided decent protection for its era)
Antilock Braking System:
Standard (ABS)
Electronic Stability Program:
Optional (ESP) on later models or higher trims
Traction Control:
Standard or Optional (ASR)
Airbags:
Front airbags for driver and passenger, optional side airbags
Oil Change Interval:
Typically 15,000 km or 12 months (flexible service system - ASSYST, check manual for specifics)
Major Service Interval:
Varies by component (e.g., timing belt/chain check, transmission service, brake fluid flush)
Engine Oil Specification:
MB 229.1 or MB 229.3 (e.g., 5W-40, 10W-40 synthetic or semi-synthetic)
Coolant Specification:
MB 325.0 or MB 326.0 (Glycol-based antifreeze)
Brake Fluid Specification:
DOT 4
Common Diesel Issues:
Glow plug issues, injector seal leaks, turbocharger problems, EGR valve issues, DPF regeneration problems (if equipped on later models).
Common Electrical Issues:
Wiring harness degradation, sensor failures (e.g., crank sensor, cam sensor), window regulator issues, central locking problems.
Common Suspension Issues:
Worn bushings, front suspension noise, premature shock absorber wear.
Common Transmission Issues:
Automatic transmission (NAG3) occasional rough shifting or failure to engage gears, manual clutch wear.
Parts Replacement:
Fuel filter, air filter, cabin filter, brake pads, brake discs, glow plugs, EGR valve, various sensors.
Manufacturer History:
Mercedes-Benz, a German automotive manufacturer with a long history of luxury and engineering excellence.
Model Introduction:
The V-Class (W638/2) replaced the V-Class (W447) and was Mercedes-Benz's entry into the MPV market, focusing on practicality and comfort with a premium badge.
Production Location:
Vitoria-Gasteiz, Spain (Mercedes-Benz Vitoria Plant)
Engine Variants:
V200 CDI, V220 CDI, V230, V280 (petrol variants are less common for V220 designation but exist in the W638/2 range)
