Model Variant:
Vito/Viano (VF220 is an internal chassis code often associated with these models, particularly in certain markets and for commercial variants. Given the year range, this is the most likely interpretation.)
Generation:
W639 (First Generation of this platform, broadly covering the 2000-2005 period, though specific model year introductions might vary by region.)
Chassis Code:
VF220 (Likely referring to the W639 platform, potentially a specific body style or configuration within that platform.)
Vehicle Segment:
Light Commercial Vehicle (LCV) / Passenger Van
Target Audience:
Fleet operators, small businesses, taxi services, campervan converters, private owners seeking detailed maintenance and repair capability
Competitors:
Ford Transit, Volkswagen Transporter (T4/T5), Fiat Ducato, Renault Trafic, Vauxhall Vivaro
Manual Value Proposition:
Comprehensive, factory-level repair and service information enabling DIY maintenance and professional workshop use.
Vehicle Strengths:
Versatility, practicality, Mercedes-Benz engineering and build quality, comfort (especially Viano).
Applicable Years:
2000, 2001, 2002, 2003, 2004, 2005
Applicable Models:
Mercedes-Benz VF220 (W639 platform - likely variants include Vito, Viano, and potentially commercial derivatives based on the VF chassis code.)
Page Count:
Hundreds of pages (exact count not specified, but implied to be comprehensive)
Manual Type:
Factory Service Repair Workshop Manual (Full)
Language:
English (Implied by product description and typical market for such manuals)
Engine:
Internal combustion engines (petrol and diesel, specific variants to be detailed in manual)
Powertrain:
Transmission (manual and automatic), clutch, driveshafts, differentials
Chassis:
Suspension (front and rear), steering system, brakes (front and rear disc, ABS)
Electrical:
12V electrical system, battery, charging system, ignition system, lighting, instrumentation, comfort systems (HVAC), power accessories
Body:
Body panels, doors, windows, interior trim, seating, body sealing, collision repair considerations
Comfort And Control:
HVAC system, power windows, power locks, cruise control, central locking
Safety Systems:
Airbags, seatbelt systems, ABS, potential for ESP (Electronic Stability Program) depending on market/spec
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and top-offs, inspections
Troubleshooting:
Diagnostic procedures, fault finding, common issues and solutions
Repair:
Component replacement, sub-assembly repair, major overhauls
Disassembly And Reassembly:
Step-by-step guides for dismantling and reassembling all major vehicle systems
Wiring Diagrams:
Electrical system schematics, wiring harness routing
Depth:
Comprehensive Factory Level (covering everything from basic maintenance to complex engine and transmission rebuilds)
Detail Level:
Highly detailed with step-by-step instructions and exploded diagrams
Diagnostic Procedures:
Advanced diagnostics, including potential OBD-II fault code interpretation and specific testing procedures
Searchability:
Likely searchable text-based PDF (standard for professional manuals)
Print Option:
Printable (single page or entire manual)
Binding Type:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Usage Rights:
Lifetime Use, Unlimited Installations
Engine Options Early W639:
Likely includes CDI diesel engines (e.g., OM611 variants) and M111 petrol engines. Specific displacements and power outputs to be detailed in the manual. Examples: 2.2L CDI, 2.0L Petrol.
Horsepower Range:
Approx. 75-150 HP (depending on engine variant and tuning).
Torque Range:
Approx. 200-300 Nm (depending on engine variant).
Diesel Injection:
Common Rail Direct Injection (CDI)
Petrol Injection:
Multi-point fuel injection (MPI) or similar
Coolant Type:
Likely Mercedes-Benz approved coolant (e.g., G48 or equivalent, specification to be confirmed in manual).
Engine Oil Grade:
Dependent on engine variant and climate. Likely MB 229.1, 229.3, or 229.5 specifications for petrol, and 229.51 or 229.52 for diesel. (Specific grade and viscosity like 5W-40, 5W-30 to be detailed).
Transmission Types:
Likely available with a 5-speed manual transmission as standard on many variants, and a 5-speed automatic transmission (e.g., NAG1/722.6) as an option.
Automatic Transmission Code:
Likely Mercedes-Benz 722.6 (NAG1)
Transmission Fluid Type:
For manual: GL-4 or GL-5 rated gear oil (specific viscosity like 75W-90). For automatic: ATF specification (e.g., MB 236.10 or similar). (Manual will specify exact type).
Body Styles:
Panel van, passenger MPV (Viano), chassis cab (potential).
Wheelbase Options:
Likely offered in standard and long wheelbase variants.
Gross Vehicle Weight Rating Gvwr:
Varies significantly by configuration, typically ranging from 2.5 to 3.5 tonnes (GVWR).
Euro Ncap Rating:
The W639 platform generally achieved good safety ratings for its time. Specific ratings for 2000-2005 models will be detailed in Euro NCAP archives or vehicle documentation. Generally 4 or 5 stars for passenger versions.
Anti Lock Braking System ABS:
Standard
Electronic Stability Program Esp:
Available on higher trims or as an option, particularly on Viano models.
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags likely optional or standard on higher trims.
Audio System:
Basic radio/CD players, optional navigation systems (e.g., COMAND 2.0/2.5 depending on year and trim). Aux input or basic Bluetooth likely unavailable on base models.
Cruise Control:
Available as an option on many variants.
Diagnostics Port:
OBD-II (On-Board Diagnostics II) compliant, typically a 16-pin connector, facilitating use of diagnostic scan tools.
Oil Change Interval:
Typically 15,000-25,000 km or 12-24 months (dependent on oil type and driving conditions). Service indicator ('ASSYST') system will prompt.
Major Service Items:
Timing belt/chain (depending on engine - many MB diesels of this era used chains), coolant flush, brake fluid change (typically every 2 years), spark plugs (petrol engines).
Brake Fluid Type:
DOT 4 (confirm specific MB specification like MB 331.0 in manual).
Coolant Capacity:
Approx. 10-12 liters (depending on engine variant). (Exact capacity in manual).
Common Diesel Issues:
Glow plug failure, injector issues (especially with high mileage or poor fuel quality), EGR valve clogging, turbocharger wear.
Common Petrol Issues:
Ignition coil failure, catalytic converter issues, crankcase ventilation system problems.
Common General Issues:
Suspension component wear (bushings, ball joints), rust (especially on sills and wheel arches in older vehicles), electrical gremlins (though less common than in some competitors), exhaust system wear.
Mercedes Benz Van Legacy:
Mercedes-Benz has a long history in commercial and passenger van production, with models like the MB100 and the preceding Vito (W638) establishing a strong presence.
W639 Introduction:
The W639 platform (which the VF220 designation is part of) was introduced in 2003, succeeding the W638 Vito/V-Class. The 2000-2005 timeframe may encompass early development and phased introductions of the W639 platform, or it might refer to the later part of the W638 production run if the VF220 code applies to that generation for some markets. Given the phrasing '2000-2005', it's most likely covering the transition and early W639 models.
Manufacturing Locations:
Primary production facilities included Vitoria-Gasteiz, Spain (hence 'Vito') and Ludwigsfelde, Germany.
