Engine:
Detailed coverage including disassembly, assembly, inspection, repair, and adjustment of all engine variants.
Transmission:
Manual and automatic transmission servicing, repair, and adjustment procedures.
Fuel System:
Fuel injection (Bosch D-Jetronic for many variants), carburetion (where applicable), fuel pump, fuel lines, and tank service.
Cooling System:
Radiator, water pump, thermostat, hoses, and fan servicing and replacement.
Ignition System:
Distributor, spark plugs, ignition coils, and wiring diagnostics and repair.
Brake System:
Hydraulic system, brake pads, rotors, calipers, wheel cylinders, master cylinder, and bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment procedures.
Steering:
Steering gearbox, tie rods, power steering pump (if equipped), and steering column adjustments.
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, dashboard instruments, and accessory circuits.
Bodywork:
Door mechanisms, window regulators, body panel repair, trim, and chassis component removal/installation.
Heating And Air Conditioning:
HVAC system components, blower motor, heater core, evaporator, and refrigerant service (where applicable).
Exhaust System:
Exhaust manifolds, pipes, mufflers, and catalytic converters (if equipped).
Dashboard Instruments:
Repair and calibration of speedometer, tachometer, fuel gauge, temperature gauge, and warning lights.
Lighting System:
Headlights, taillights, turn signals, interior lighting, and electrical circuits.
Maintenance:
Routine maintenance checks, lubrication points, filter replacements, and fluid changes.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including fault finding and solutions.
Repair:
Detailed step-by-step instructions for component repair, overhaul, and replacement.
Installation:
Correct installation procedures for all vehicle components and systems.
Disassembly:
Comprehensive instructions for dismantling various vehicle parts and assemblies.
Adjustments:
Precise instructions for adjusting engine timing, carburetor, brakes, clutch, and other critical components.
Wheel Alignment:
Detailed procedures for front and rear wheel alignment specifications and adjustments.
Engine Diagnostics:
Diagnostic routines for identifying engine performance issues, including compression testing, ignition system checks, and fuel system analysis.
Torque Specifications:
Comprehensive torque values for all critical fasteners, essential for proper assembly and safety.
Schematics:
Includes electrical schematics, vacuum diagrams, and hydraulic circuits.
Special Tools:
References and illustrations for specialized tools required for specific repair and adjustment operations.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
Pictorial Diagrams:
Includes detailed illustrations, exploded diagrams, drawings, and photos for step-by-step guidance.
Intended Audience:
Mechanics and DIY enthusiasts.
Oil Change Interval:
Typically every 5,000-10,000 km, or annually, depending on driving conditions and lubricant used (refer to specific manual sections for exact intervals).
Tune Up Interval:
Spark plug replacement, ignition timing adjustment, and fuel system checks were generally recommended every 20,000-40,000 km.
Engine Oil:
Refer to manual for specific API service classifications and viscosity grades (e.g., SAE 10W-40 or 20W-50 depending on climate).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Consult manual for specific mix ratios and type.
Transmission Fluid:
Specific automatic transmission fluid (ATF) for automatic transmissions; gear oil for manual transmissions (refer to manual for exact specifications and capacities).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on the specific system design.
Common Problems:
Rust/corrosion, aging rubber components (hoses, bushings), potential wear in the rear axle/differential, fuel injection system maintenance (D-Jetronic), and electrical connector issues.
Maintenance Priority:
Regularly check and replace aging rubber components, address any rust proactively, and ensure proper functioning of the fuel and ignition systems.
