Mercedes Benz W211 Series Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007

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Basic Information Identification Make: Mercedes-Benz Model: E-Class Generation Internal Chassis Code: W211 Production Years Covered: 2003-2007 Codes Body Styles Covered: Sedan (W211), Wagon (S211) Introduction Market Position Segment: Executive Sedan/Wagon...

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标签: 200 2003 2004 2005 2006 2007 Car Cars Featured Mercedes Mercedes-benz W211 Series

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Description

Basic Information
Identification
Make:	Mercedes-Benz
Model:	E-Class
Generation
Internal Chassis Code:	W211
Production Years Covered:	2003-2007
Codes
Body Styles Covered:	Sedan (W211), Wagon (S211)

Introduction
Market Position
Segment:	Executive Sedan/Wagon
Key Competitors:	BMW 5 Series (E60), Audi A6 (C6), Lexus GS (GRS190).
Competitive Analysis
Usp For 211:	Advanced safety features (e.g., optional Distronic Plus, Pre-Safe), innovative technology (e.g., SBC brakes), and luxurious interior comfort.
Key Features
Design Philosophy:	Mercedes-Benz's signature blend of elegance, sportiness, and technological advancement.
Powertrain Options Availability:	Wide range of V6, V8 gasoline engines, and efficient inline-4 and V6 diesel engines.
Technology Introduction:	Introduction of the Sensotronic Brake Control (SBC) system on early models, later replaced by conventional hydraulic brakes.

Manual Details
Coverage Areas
Geographical Coverage:	Global (primarily European and North American market specifications)
Page Count
Estimated Page Count:	1000+
Manual Type
Type:	Workshop Service and Repair Manual
Language
Language:	English
Format
Format:	Digital Download (PDF)
Manual Specifications
File Format Quality:	High-resolution PDF with searchable text and clear, legible images.
Print Quality:	Designed for printing with clear text and diagrams, suitable for professional workshop environments.
Binding Type:	N/A (Digital Download)
Paper Type:	N/A (Digital Download)
Software Requirements:	Adobe Acrobat Reader (or compatible PDF viewer).

Manual Coverage
Systems Covered
Engine Mechanical:	All gasoline and diesel engine overhauls, component replacement, timing, diagnostics, emissions controls.
Transmission Mechanical:	Automatic Transmission (722.6 NAG1) and Manual Transmission (if applicable) overhaul, component replacement, fluid service, troubleshooting.
Drivetrain:	Front Axle, Rear Axle, Driveshafts, Differential, Wheel Bearings, CV Joints.
Brakes:	ABS, ESP, SBC (Sensotronic Brake Control - early models), Brake Calipers, Rotors, Lines, Fluid Service, Parking Brake.
Suspension Steering:	Front and Rear Suspension Systems, Shock Absorbers, Springs, Control Arms, Bushings, Power Steering System, Steering Rack, Tie Rods.
Electrical System:	12V Battery System, Alternator, Starter, Fuses, Relays, Wiring Diagrams, Lighting Systems, Power Accessories.
Body Interior:	Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim, Headliner, Sunroof, Windows.
HVAC:	Climate Control System, A/C Compressor, Condenser, Evaporator, Heater Core, Blower Motor, Controls.
Comfort Controls:	Power Seats, Heated Seats, Memory Seats, Power Mirrors, Power Windows, Keyless Entry, Central Locking.
Diagnostics:	OBD-II Diagnosis, Diagnostic Trouble Codes (DTCs), Sensor Data Interpretation, Special Tools for Diagnosis.
Procedures Included
Scheduled Maintenance:	Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Service, Brake Fluid Service, Transmission Fluid Service, Air Filter Replacement.
Routine Repairs:	Component replacement (e.g., alternator, starter, water pump, fuel pump), belt replacement, hose replacement.
Engine Rebuilding:	Engine teardown, inspection, machining specifications, reassembly, torque specifications.
Transmission Overhaul:	Complete disassembly, part identification, reassembly of automatic and manual transmissions.
Brake System Service:	Brake pad and rotor replacement, caliper overhaul, bleeding procedure, SBC system calibration.
Suspension Component Replacement:	Strut/shock absorber replacement, control arm replacement, ball joint replacement, steering component replacement.
Electrical Component Diagnosis:	Troubleshooting of electrical faults, sensor testing, actuator testing, wiring harness repair.
Body Panel Alignment:	Door, hood, trunk alignment procedures, panel repair and replacement.
HVAC System Repair:	Refrigerant system servicing, component replacement, leak detection, control module diagnosis.
Troubleshooting Guides:	Systematic approaches to diagnosing common and complex problems with detailed symptom-to-cause mapping.
Technical Depth
Depth:	Comprehensive (A-Z), covering basic maintenance to complete overhauls and advanced diagnostics.
Diagnostic Capabilities:	Detailed guidance on using diagnostic scanners, interpreting live data, and performing actuator tests.
Wiring Diagrams:	Full electrical schematics for all major systems, including component location and connector pinouts.
Torque Specifications:	Precise torque values for all critical fasteners across all vehicle systems.
Specifications Tolerances:	Detailed dimensional specifications and wear tolerances for engine, transmission, and suspension components.
Special Tool Requirements:	Identification and use of specialized tools required for specific repair and diagnostic procedures.

Engine Specifications
Primary Engine
Engine Codes Common:	M271 (1.8L Supercharged), M112 (2.6L/3.2L V6), M272 (2.5L/3.0L/3.5L V6), M113 (4.3L/5.0L/5.4L V8), M273 (4.7L/5.5L V8), OM646 (2.2L I4 Diesel), OM647 (2.7L I5 Diesel), OM642 (3.0L V6 Diesel).
Performance
Horsepower Range:	160 hp (OM646) to 493 hp (W211 AMG E55/E63).
Torque Range:	240 Nm (OM646) to 700 Nm (W211 AMG E55).
Fuel System
Injection Type:	Electronic Fuel Injection (EFI), Direct Injection (DI) on later models (e.g., M272/M273).
Fuel Type:	Premium Unleaded Gasoline, Diesel (Euro spec).
Engine Management
ECU Details:	ME (Motor Electronic), CDI (Common Rail Diesel Injection) control units.

Transmission
Standard
Transmission Types:	5-speed Automatic (722.6 NAG1), 7-speed Automatic (722.9 7G-Tronic), 6-speed Manual (less common).
Optional
Drivetrain:	Rear-Wheel Drive (RWD), Optional 4MATIC All-Wheel Drive (AWD).
Features
Automatic Transmission Features:	Driver-adaptive shifting, Comfort (C) and Sport (S) modes, Manual mode (M) via shifter or paddles.
Fluid Specifications
Automatic Transmission Fluid Type:	MB 236.14 (for 722.6 and 722.9 transmissions, check VIN for exact spec).

Dimensions
Exterior
Wheelbase Sedan:	115.5 inches (2935 mm)
Wheelbase Wagon:	112.4 inches (2855 mm)
Length Sedan Range:	190.2 - 192.4 inches (4830 - 4887 mm)
Width Overall:	71.7 inches (1820 mm)
Weights
Curb Weight Range:	3,500 - 4,200 lbs (1590 - 1905 kg) depending on engine and options.

Safety Features
Ratings
NHTSA Ratings:	Generally good ratings, often 5-star in frontal and side impact tests (specific ratings vary by year and test criteria).
IIHS Ratings:	Often rated 'Good' or 'Acceptable' in front and side impact tests.
Active Features
Standard Safety Features:	ABS, Traction Control (ASR), Electronic Stability Program (ESP), Multiple Airbags (Front, Side, Curtain).
Optional Advanced Safety:	Distronic Plus (Adaptive Cruise Control), Pre-Safe (Collision Mitigation), Active Xenon Headlights, Tire Pressure Monitoring.
Passive Features
Airbag System:	Front, front-side, rear-side, and window curtain airbags.

Technology Features
Infotainment
Command System:	COMAND APS (Cockpit Management and Navigation) NTG1/NTG2 systems with integrated navigation, radio, CD/DVD changer, and optional Bluetooth.
Driver Assistance
Adas Features:	Adaptive Cruise Control (Distronic Plus), Parking Assist (Parktronic), Lane Keeping Assist (optional), Blind Spot Assist (optional).
Connectivity
Bluetooth Integration:	Optional Bluetooth telephony via cradle or integrated system.
Comfort Features
Climate Control System:	THERMATIC (automatic climate control) or THERMOTRONIC (multi-zone automatic climate control).

Maintenance
Service Intervals
Oil Change Interval:	Typically 10,000 miles (16,000 km) or 1 year, whichever comes first (flexible service system, confirm with vehicle display).
Transmission Fluid Service:	Recommended every 60,000 miles (100,000 km) for automatic transmissions (fluid and filter change).
Brake Fluid Service:	Every 2 years.
Fluid Specifications
Engine Oil Type:	MB 229.5 or MB 229.51 (synthetic, specific viscosity depends on engine, e.g., 0W-40, 5W-40).
Coolant Type:	MB 325.0 / 326.0 (Antifreeze/Coolant).
Known Issues
Common W211 Problems:	SBC system failure (early models), Oil cooler leaks, Balance shaft gear failure (M272/M273), MAF sensor issues, Window regulator failures, Sunroof drain blockages, Heater control valve leaks, SRS module errors.
Recommended Preventative Maintenance:	Regularly check and replace breather hoses, inspect oil seals, and service the cooling system thoroughly.

Vehicle History
Brand Heritage
Mercedes Benz Legacy:	Pioneering luxury, safety, and engineering since the early 20th century, synonymous with automotive innovation.
Model Evolution
Predecessor:	W210 E-Class
Successor:	W212 E-Class
Mid-Cycle Refresh:	Facelift in 2006 (model year 2007) introduced updated styling, new engine options (M272/M273), and revised electronics, including the phasing out of SBC.
Production
Manufacturing Locations:	Mainly Germany (Sindelfingen), with some production potentially in other global facilities.

Awards & Recognition
Recognitions
Notable Awards:	While specific year-by-year awards are numerous, the W211 E-Class consistently received accolades for its safety, luxury, and performance from automotive publications worldwide.
Ratings
Reliability Index:	Varies by specific model year and engine, but generally considered a well-built vehicle with potential for high long-term reliability if properly maintained.