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Mercedes Benz W220 S Class Workshop Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Chassis Code: W220 Generation: Third Generation (1998-2005) Market Segment: Full-size Luxury Sedan 👋 Introduction Market Position Market Positioning: Flagship luxury sedan, competing...
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Mercedes Benz W220 S Class Workshop Service Repair ManualMercedes Benz W220 S Class Workshop Service Repair ManualMercedes Benz W220 S Class Workshop Service Repair ManualMercedes Benz W220 S Class Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S-Class
Chassis Code:
W220
Generation:
Third Generation (1998-2005)
Market Segment:
Full-size Luxury Sedan
👋 Introduction
Market Position
Market Positioning:
Flagship luxury sedan, competing with brands like BMW (7 Series), Audi (A8), Lexus (LS), and Jaguar (XJ).
Competitive Analysis
Competitive Advantages Of W220:
Advanced technology (ABC, Distronic), refined ride quality, sophisticated interior, strong brand prestige.
Key Features
Key Vehicle Features:
Active Body Control (ABC) suspension, AIRMATIC air suspension, optional 4MATIC all-wheel drive, COMMAND infotainment system, advanced safety features.
Target Audience
Target Audience For Manual:
Independent repair shops, DIY enthusiasts, automotive technicians specializing in luxury vehicles.
📋 Manual Details
Coverage Areas
Engine Coverage:
M112 V6, M113 V8, M137 V12, OM612 I5 Diesel, OM613 I6 Diesel
Transmission Coverage:
5-speed Automatic (722.6), 5-speed Automatic (722.690)
Chassis Coverage:
Suspension (ABC, Airmatic), Steering, Brakes (ABS, ESP), Drivetrain
Electrical Coverage:
Body Control Modules (BCM), CAN Bus Systems, Lighting, Audio, Navigation, Climate Control
Body And Interior Coverage:
Body Panels, Doors, Seats, Trim, Safety Restraints (Airbags)
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF), potentially searchable and printable
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection, ignition timing, emissions control, engine diagnostics (ME-SFI, CDI systems)
Suspension Systems:
Active Body Control (ABC), AIRMATIC Dual Control, component replacement, pressure testing, calibration
Brake System:
Hydraulic components, ABS, ESP, brake pad/rotor replacement, brake bleeding procedures
Cooling System:
Radiator, water pump, thermostat, coolant specifications, bleeding procedures
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust components replacement
Steering System:
Power steering pump, steering rack, tie rods, steering angle sensor calibration
Electrical Systems:
Starter, alternator, battery, wiring diagrams, fuses, relays, power distribution
Comfort Systems:
Automatic climate control (THERMATIC/THERMOTRONIC), heated/ventilated seats, power seats, sunroof
Infotainment And Navigation:
Audio system diagnostics, COMAND navigation system, speaker replacement
Safety Systems:
Airbag system (SRS), seatbelt pre-tensioners, occupant detection systems
Lighting Systems:
Headlights (Bi-Xenon), taillights, interior lighting, light control modules
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, fluid level checks
Diagnostic Troubleshooting:
Fault code interpretation, sensor testing, component testing, wiring harness diagnosis
Component Replacement:
Engine rebuild, transmission overhaul, suspension arm replacement, steering rack replacement
Electrical Repair:
Wiring harness repair, module replacement and programming, sensor calibration
Bodywork And Trim:
Panel alignment, door panel removal, interior trim installation, bumper repair
Special Tool Usage:
Instructions for using specific Mercedes-Benz diagnostic and repair tools
Technical Depth
Depth Of Coverage:
Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds, including complex electronic systems and diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Expectation:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type Equivalent:
N/A (Digital Format)
Searchability
Text Searchability:
Yes (if OCR processed)
⚙️ Engine Specifications
Primary Engine
Engine Options:
M112 E32 (3.2L V6), M113 E43 (4.3L V8), M113 E50 (5.0L V8), M113 E55 (5.5L V8 Supercharged AMG), M137 E58 (5.8L V12), OM612 DE27 LA (2.7L I5 Turbodiesel), OM613 DE32 LA (3.2L I6 Turbodiesel)
Performance
S500 Engine Power:
Approx. 302 hp @ 5600 rpm (M113 E50)
S500 Engine Torque:
Approx. 339 lb-ft @ 3200 rpm (M113 E50)
S600 Engine Power:
Approx. 500 hp @ 5000 rpm (M137 E55 AMG Twin-Turbocharged V12)
S600 Engine Torque:
Approx. 590 lb-ft @ 1800-3500 rpm (M137 E55 AMG Twin-Turbocharged V12)
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI) - Bosch Motronic ME-SFI (V6/V8), KE-Jetronic (early variants), EDC (Diesel)
Fuel Type:
Premium Unleaded Gasoline (91+ octane), Diesel (for diesel variants)
Engine Management
Engine Control Units:
ME-SFI for gasoline engines, EDC for diesel engines
🔧 Transmission
Standard
Standard Transmission:
5-speed Automatic Transmission (722.6 '5G-TRONIC')
Optional
Optional Transmission:
5-speed Automatic Transmission (722.690 - for AMG models)
Features
Transmission Features:
Touchshift, Comfort/Sport modes, Sequential Manual Shifting
Fluid Specifications
Automatic Transmission Fluid:
MB Approval 236.10, 236.12, or 236.14 (e.g., Mobil ATF 134, Pentosin ATF1)
📐 Dimensions
Exterior
Wheelbase:
119.5 inches (3035 mm)
Length:
199.4 inches (5065 mm)
Width:
73.6 inches (1869 mm)
Height:
57.1 inches (1450 mm)
Weights
Curb Weight Range:
Approximately 3900 - 4500 lbs (1770 - 2040 kg), depending on engine and options
Gross Vehicle Weight Rating:
Varies by model, typically around 5200 - 5700 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-star (for models equipped with side airbags and curtain airbags)
IIHS Front Offset Crash Test:
Good (for models tested)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS)
Optional Driver Assistance:
DISTRONIC (Adaptive Cruise Control), PARKTRONIC (Parking Assist)
Passive Features
Passive Safety Features:
Front airbags, Side airbags, Curtain airbags (optional/standard depending on year/trim), Seatbelt pretensioners, Crumple zones
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, featuring CD player, radio, navigation, and optional TV tuner/changer.
Driver Assistance
Advanced Driver Assistance:
DISTRONIC (adaptive cruise control), PARKTRONIC (parking sensors), rain-sensing wipers, automatic headlamps.
Connectivity
Connectivity Features:
Analog cell phone integration (early models), optional Sirius Satellite Radio, CD changer.
Convenience Features
Convenience Technologies:
Keyless-Go (push-button start), power-adjustable seats with memory, heated and ventilated front seats, dual-zone climate control, power tilt/telescope steering wheel.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, under normal driving conditions (refer to specific model year for exact recommendations).
Transmission Service Interval:
Every 40,000 - 60,000 miles (fluid and filter change), though sealed for life is often misunderstood; consult manual for specifics.
Spark Plug Replacement:
Varies by engine: Iridium spark plugs often rated for 100,000 miles.
Fluid Specifications
Engine Oil Specification:
MB Approval 229.3, 229.5, or 229.51 (e.g., Mobil 1 0W-40, 5W-40, 5W-30) depending on engine and climate. Check owner's manual for exact grade.
Coolant Specification:
MB Approval 325.0 (Antifreeze - Ethylene Glycol based, blue color)
Brake Fluid Specification:
DOT 4 Plus (or MB Specification 331.0)
Known Issues
Common Problems:
ABC suspension leaks (struts, accumulators, pump), EIS (Electronic Ignition Switch) failure, SAM (Signal Acquisition Module) issues, blower motor resistor failure, oil leaks (especially from valve covers and oil cooler seals), catalytic converter issues (on some models).
W220 Specific Concerns:
Corrosion on coolant pipes, fuel pump failures, complex electronic module diagnostics often require specialized equipment.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Founded in 1926, known for luxury, engineering excellence, and innovation in automotive technology.
Model Evolution
W220 Introduction:
Introduced in October 1998 for the 1999 model year, succeeding the W140 S-Class.
W220 Facelift:
Mid-cycle refresh (facelift) for the 2003 model year, introducing updated styling, revised electronics, and new engine options.
Production
Production Years:
1998-2005
Manufacturing Locations:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
Often recognized for its luxury, comfort, and technological advancements at the time of its release.
Ratings
Consumer Reports Ratings:
Mixed; often praised for luxury and comfort, but sometimes criticized for reliability of complex electronic and hydraulic systems.
Certifications
Safety Certifications:
Met all relevant federal motor vehicle safety standards (FMVSS) for its production era.
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