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Mercedes R170 1996-2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Chassis Code: R170 Production Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Internal Model Code: R170 👋 Introduction...
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Mercedes R170 1996-2004 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK
Chassis Code:
R170
Production Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Codes
Internal Model Code:
R170
👋 Introduction
Market Position
Vehicle Segment:
Compact Premium Sports Car / Roadster
Target Audience:
Enthusiasts, DIY mechanics, professional workshops
Competitive Analysis
Key Competitors:
BMW Z3, Porsche Boxster (early models), Audi TT (later models)
Key Features
Unique Selling Proposition:
Vario-roof retractable hardtop, Mercedes-Benz build quality and refinement
Manual Value Proposition:
Authoritative technical resource for DIY maintenance and repair, saving on professional labor costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, exhaust, engine management (ECU)
Transmission Systems:
Manual transmission, automatic transmission, clutch, driveshafts, differentials
Braking Systems:
Brake hydraulic system, ABS, ESP, brake pad/disc replacement, caliper service
Suspension Steering:
Front suspension, rear suspension, steering gear, power steering, wheel alignment
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, body control module (BCM), fuse/relay locations
Bodywork Interior:
Body panels, doors, locks, windows, mirrors, convertible top mechanism, interior trim, seats
HVAC Systems:
Air conditioning, heating, ventilation, climate control
Comfort Convenience:
Power accessories (seats, windows), central locking, remote keyless entry
Safety Systems:
Airbags, seatbelt pre-tensioners, SRS module
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, brake servicing, fluid checks
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics
Repair Overhaul:
Engine rebuilds, transmission overhauls, component replacement, body repair procedures
Diagnostics:
On-board diagnostics (OBD-II), scan tool usage, sensor testing
Adjustments:
Valve adjustments, throttle body calibration, parking brake adjustment
Special Tools:
Identification and usage of specific Mercedes-Benz special tools
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Detail Level:
Detailed step-by-step instructions with diagrams and specifications
Diagnostics Focus:
Advanced electrical and mechanical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Print Quality
Print Readability:
High-resolution, printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Inline-4 (M111), 2.3L Supercharged Inline-4 (M111 EVO), 2.8L V6 (M112), 3.2L Supercharged V6 (M112 EVO)
Performance
Slk200 (Approx.):
136 hp @ 5500 rpm, 190 Nm @ 3700 rpm
Slk230 Kompressor (Approx.):
193 hp @ 5300 rpm, 270 Nm @ 2500 rpm (later 204 hp / 280 Nm)
Slk32 Amg (Approx.):
354 hp @ 6100 rpm, 450 Nm @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Engine Management
ECU Type:
ME (Motronic) series, দাদার (ECU diagnostics covered)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (available on some models)
Optional
Optional Transmission:
5-speed automatic (722.6 NAG) with TouchShift, 6-speed manual (later models)
Features
Automatic Features:
Electronic control, adaptive shift programs
Fluid Specs
Automatic Transmission Fluid:
MB spec 236.10 or 236.12 (e.g., ATF 45, Dexron III compatible variants)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 7-8 liters (dry fill)
📐 Dimensions
Exterior
Length:
Approx. 3995-4050 mm
Width:
Approx. 1715-1740 mm
Height:
Approx. 1290-1300 mm
Wheelbase
Wheelbase:
Approx. 2070 mm
Weights
Curb Weight:
Approx. 1350-1450 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
While specific NHTSA/Euro NCAP ratings for early R170 might be limited, Mercedes-Benz safety standards were high. The manual details SRS systems.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) on many models, traction control
Passive Features
Passive Safety:
Driver and passenger airbags, side airbags, integrated roll-over protection bars
💡 Technology Features
Infotainment
Infotainment Options:
Factory-installed radio/cassette/CD player, optional navigation systems (APS series), Bose sound system
Driver Assistance
Driver Assistance Features:
Cruise control, ABS, ESP, rain-sensing wipers (optional)
Connectivity
Connectivity Features:
Optional teleaid system, remote keyless entry
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval (VSI) system (ASSYST), typically 10,000-15,000 miles or 12 months
Major Service Intervals:
Spark plug replacement (e.g., 60,000 miles), transmission fluid flush (e.g., 40,000-60,000 miles), coolant flush (e.g., 30,000-40,000 miles)
Fluid Specifications
Engine Oil Specification:
MB spec 229.3 or 229.5 (e.g., 0W-40, 5W-40, 5W-30 synthetic)
Coolant Specification:
MB spec 325.0 (Ethylene Glycol based, pink color)
Brake Fluid Specification:
DOT 4 Plus (MB spec 331.0)
Power Steering Fluid:
MB spec 236.3 (e.g., Pentosin CHF 11 S or equivalent)
Known Issues
Common Issues:
Mass Air Flow (MAF) sensor failure, crank position sensor failure, vacuum leaks (M111 engines), O2 sensor failure, convertible top hydraulic leaks, window regulator issues, rust on wheel arches and sills.
Troubleshooting Guides:
Manual includes specific diagnostic trees for common problems and electrical faults.
📚 Vehicle History
Brand Heritage
Heritage Connection:
Follows Mercedes-Benz's lineage of roadsters and sporty convertibles (e.g., 190SL, 300SL, SL-Class)
Model Evolution
Generation Introduction:
First generation R170 introduced in 1996, designed to be a more compact and accessible sports car.
Facelift Updates:
Facelift in 2000 brought updated styling, interior revisions, and improved engines (e.g., introduction of the SLK32 AMG).
Production
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Awards List:
While specific year-by-year awards may vary, the R170 contributed to Mercedes-Benz's reputation for quality and performance in the sports car segment.
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