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2009 Mercedes S-Class (W221) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Model Code: W221 Year: 2009 Generation Generation Designation: Fifth Generation (W221) Generation Years: 2005-2013 Codes Chassis Code: W221 👋 Introduction Market Position...
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2009 Mercedes S-Class (W221) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S-Class
Model Code:
W221
Year:
2009
Generation
Generation Designation:
Fifth Generation (W221)
Generation Years:
2005-2013
Codes
Chassis Code:
W221
👋 Introduction
Market Position
Market Segment:
Full-size Luxury Sedan
Competitors:
BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera, Jaguar XJ
Key Features
Design Philosophy:
Elegant and sophisticated design, advanced technology, supreme comfort, and powerful performance
Technological Innovations:
AIRMATIC/ABC suspension, DISTRONIC PLUS, COMAND NTG 3.5 infotainment, advanced safety systems
Manual Utility:
Provides dealership-level diagnostic and repair procedures, ensuring accurate and efficient maintenance
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Page Count Estimate:
Varies by specific volume, typically 1000+ pages for comprehensive coverage
Manual Type
Manual Classification:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
File Format Details:
Searchable PDF, allows for quick access to information via keywords and table of contents
Print Quality
Print Quality:
High-resolution images, diagrams, and text for clear viewing and printing
Binding Type
Binding Type:
Not applicable for digital format, but original printed manuals typically feature sturdy binding for frequent use
Paper Type
Paper Type:
Not applicable for digital format, but original printed manuals often use durable, glossy paper
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine management, fuel injection, ignition system, exhaust system, cooling system, lubrication system, emission control systems
Transmission Systems:
Automatic transmission (e.g., 7G-TRONIC), transmission control module, torque converter, driveline components (axles, driveshafts)
Braking Systems:
Brake hydraulics, ABS, ESP (Electronic Stability Program), SBC (Sensotronic Brake Control - early W221 variants), brake pads, rotors, calipers, parking brake
Electrical Systems:
12V electrical system, charging system (alternator, battery), starter system, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, body control module (BCM), CAN bus communication
Suspension Steering:
Front and rear suspension components, Active Body Control (ABC) or AIRMATIC air suspension systems, power steering system, steering column, wheel alignment specifications
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system operation, components, refrigerant handling, climate control module
Body And Interior:
Body panels, doors, hinges, latches, interior trim, seats, airbags, restraints, glass, sunroof
Infotainment Navigation:
COMAND system, radio, navigation, telephone, media interface, speaker systems
Driver Assistance:
Distronic Plus (adaptive cruise control), Parktronic (parking assist), Lane Keeping Assist, Blind Spot Assist, Night View Assist
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, electrical system diagnostics
Repair Procedures:
Step-by-step instructions for component removal and installation, internal component repair, adjustments
Specification Data:
Torque specifications, fluid capacities, diagnostic values, alignment specifications, electrical schematics
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to advanced diagnostics and full mechanical/electrical overhauls
Diagnostic Capabilities:
Detailed guidance on interpreting diagnostic trouble codes and performing component-level diagnostics
Wiring Diagrams:
Detailed, system-specific electrical wiring diagrams with component locations and circuit descriptions
⚙️ Engine Specifications
Primary Engine
Engine Options 2009:
3.5L V6 (M272), 5.5L V8 (M273), 6.0L V12 (M275)
Engine Code V6:
M272 E35
Engine Code V8:
M273 E55
Engine Code V12:
M275 E60
Performance
V6 Horsepower:
268 hp @ 6000 rpm (approx.)
V6 Torque:
258 lb-ft @ 2400-5000 rpm (approx.)
V8 Horsepower:
382 hp @ 6000 rpm (approx.)
V8 Torque:
391 lb-ft @ 2800-4800 rpm (approx.)
V12 Horsepower:
510 hp @ 5000 rpm (approx.)
V12 Torque:
612 lb-ft @ 1800-3500 rpm (approx.)
Fuel System
Fuel Type:
Premium Unleaded Gasoline
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Emission Standards:
Designed to meet EPA/CARB emission standards for the model year
🔧 Transmission
Standard
Standard Transmission Type:
7-speed Automatic (7G-TRONIC)
Optional
Optional Transmission Type:
5-speed Automatic (older models, less common in 2009 W221 variants)
Features
Transmission Control:
Electronic control with multiple shift modes (Comfort, Sport)
Drivetrain:
Rear-Wheel Drive (RWD) standard, 4MATIC All-Wheel Drive (AWD) optional
📐 Dimensions
Exterior
Wheelbase:
119.7 inches (3,035 mm)
Length:
200.9 inches (5,103 mm)
Width:
73.7 inches (1,872 mm)
Height:
57.9 inches (1,471 mm)
Weights
Curb Weight V6 Rwd:
4,277 lbs (1,939 kg) approx.
Curb Weight V8 4Matic:
4,586 lbs (2,079 kg) approx.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for driver and front passenger)
IIHS Top Safety Pick:
Likely received 'Good' ratings in relevant IIHS crash tests for its era
Active Features
Active Safety Systems:
ABS, ESP, Brake Assist (BAS), Pre-Safe predictive occupant protection system, Traction Control
Optional Active Features:
Distronic Plus (Adaptive Cruise Control), Active Lane Keeping Assist, Active Blind Spot Assist, Night View Assist
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain, knee), crumple zones, high-strength steel chassis, seatbelt pretensioners
Airbag Locations:
Frontal, front-side, rear-side, curtain, driver's knee airbags
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) NTG 3.5
Infotainment Features:
AM/FM/HD radio, CD/DVD changer, navigation system, Bluetooth connectivity, voice control, optional Harman Kardon surround sound system.
Driver Assistance
Driver Assistance Suite:
Comprehensive suite including adaptive cruise control (Distronic Plus), parking assistance (Parktronic), lane departure warning, blind-spot monitoring, adaptive high-beam assist.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, optional Mercedes-Benz Media Interface for iPod/USB connectivity.
Comfort Convenience
Comfort Features:
Multi-contour front seats with massage function, heated and ventilated front and rear seats, multi-zone automatic climate control, ambient lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (depending on driving conditions and oil used, refer to specific manual recommendations)
Major Service Intervals:
Refer to 'Service A' and 'Service B' schedules, which occur at alternating mileage/time intervals and include more comprehensive checks and replacements (e.g., brake fluid, cabin filters, spark plugs)
Fluid Specifications
Engine Oil Specification:
MB 229.5, MB 229.51, MB 229.52 (e.g., Mobil 1 ESP 0W-40 or similar approved synthetic)
Coolant Specification:
MB 325.0 or MB 326.0 (Blue or Green coolant, silicate-free)
Transmission Fluid Specification:
MB 236.14 (for 7G-TRONIC)
Brake Fluid Specification:
DOT 4 Plus (MB 331.0)
Known Issues
Common Issues M272 V6:
Balance shaft wear in early M272 engines (affecting timing chain), intake manifold tumble flap actuator failure, oil leaks from valve cover gaskets and oil cooler seals.
Common Issues W221 Suspension:
AIRMATIC strut leaks or compressor failure, ABC system hydraulic leaks and pump issues, control arm bushings wear.
Common Issues Electronics:
COMAND system glitches, E-Class specific issues like electronic parking brake faults, SAM (Signal Acquisition Module) issues.
Common Issues Brakes:
SBC system issues (on earlier W221 models, less common on 2009+), wear on brake pads and rotors due to vehicle weight.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and pioneering automotive technology, particularly in the luxury sedan segment.
Model Evolution
W221 Introduction Year:
2005 (as a 2006 model year vehicle)
W221 Key Advancements:
Introduction of PRE-SAFE®, DISTRONIC PLUS, AIRMATIC suspension, COMAND NTG, and significant advancements in safety and comfort.
Production
Manufacturing Locations:
Mainly Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
General Award Categories:
Consistently recognized for luxury, safety, comfort, and technological innovation by automotive publications and organizations.
Model Reputation:
The W221 S-Class is highly regarded for its blend of performance, cutting-edge technology, and unparalleled passenger comfort, often setting benchmarks in its class.
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