🏷️ Basic Information

Make:

Mercedes-Benz

Model:

Sprinter

Model Year:

2008

Generation:

2nd Generation (NCV3)

Chassis Code:

NCV3 (906)

👋 Introduction

Market Position:

Essential resource for owners and independent repair facilities seeking professional-level diagnostic and repair information for the 2008 Mercedes-Benz Sprinter.

Competitive Analysis:

Offers a direct alternative to expensive dealership-specific repair data, providing the same technical accuracy and depth for DIY mechanics and workshops.

Key Features:

Vehicle-specific, dealership-level information, comprehensive A-Z coverage, printable pages, detailed schematics and illustrations, digital format for easy access and storage.

📋 Manual Details

Coverage Areas:

All models, all repairs A-Z

Page Count:

Not specified, but implied to be comprehensive.

Manual Type:

Service and Repair Manual

Language:

English

Format:

PDF (Digital Download)

Software Requirements:

Adobe PDF Reader and Winzip are required for accessing and extracting the manual content.

📖 Manual Coverage

Systems Covered:

Maintenance, Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/Can Communication.

Procedures Included:

Step-by-step instructions for maintenance, service, diagnosis, and repair. Includes detailed diagrams, illustrations, wiring schematics, and specifications for complete vehicle repair.

Technical Depth:

Factory high-detail, covering all aspects of vehicle repair from basic maintenance to advanced diagnostics. Equivalent to what dealership technicians use.

Wiring Schematics:

Comprehensive and detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults and component issues.

Diagnostic Procedures:

Step-by-step diagnostic procedures for various systems, including troubleshooting trees and fault code interpretations specific to Mercedes-Benz systems.

Body And Chassis Repairs:

Coverage for body panel removal and installation, door mechanisms, hinges, latches, exterior trim, and basic chassis repairs.

Electrical Component Repair:

Detailed instructions for diagnosing and repairing electrical components such as alternators, starters, battery systems, lighting, and fuses.

Engine Mechanical Repairs:

Detailed procedures for engine disassembly, internal component inspection, and reassembly, including piston rings, connecting rods, crankshaft, camshaft, and cylinder head repairs.

Steering System Service:

Covers power steering pump, steering gear, steering column, and related components, including fluid specifications and bleeding procedures.

Electrical System Diagnostics:

Comprehensive diagnostic trees and fault code information for the entire electrical system, including body control modules, lighting, and accessories.

Tire And Wheel Service:

Procedures for wheel balancing, tire rotation, and replacement, as well as information on TPMS (Tire Pressure Monitoring System) if equipped.

Interior Trim And Upholstery Service:

Details on removing and installing interior trim panels, seats, headliner, and carpeting.

Exterior Body Panel Service:

Procedures for removing and installing exterior components such as fenders, doors, hood, liftgate, bumpers, and grilles.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable pages with ability to enlarge images.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

Compatibility:

Windows Vista (32/64), XP, ME, 98, NT, 2000, and Mac. Requires Adobe PDF Reader and Winzip.

⚙️ Engine Specifications

Primary Engine:

Likely the OM642 3.0L V6 CDI (Common Rail Diesel Injection) or OM646 2.1L/2.2L I4 CDI (Common Rail Diesel Injection), depending on market and configuration.

Performance:

Detailed specifications for horsepower, torque, and engine management systems for various engine variants.

Fuel System:

Comprehensive coverage of the common rail diesel fuel injection system, including fuel pumps, injectors, pressure sensors, and diagnostic procedures.

Engine Management System:

Detailed information on the ECU (Engine Control Unit) and its functions, including sensor inputs, actuator outputs, and programming/flashing procedures if applicable.

Emission Control Systems:

Information on the diesel exhaust system, including catalytic converters, Diesel Particulate Filter (DPF), and exhaust gas recirculation (EGR) systems, along with their maintenance and diagnostic procedures.

Cooling System Components:

Detailed information on the radiator, water pump, hoses, thermostat, and cooling fan operation and replacement.

🔧 Transmission

Standard Transmission:

Likely the 6-speed manual transmission (e.g., ECO Gear 360) for some configurations.

Optional Transmission:

Likely the 5-speed automatic transmission (e.g., NAG1/W5A580) for many configurations.

Transmission Features:

Detailed procedures for servicing, diagnosing, and repairing both manual and automatic transmissions, including fluid specifications, torque converter operation, and electronic control modules.

Differential And Axle Service:

Procedures for servicing and repairing the rear axle differential, including gear oil specifications, bearing adjustments, and seal replacements.

Clutch System Service:

For manual transmission models, covers clutch disc, pressure plate, release bearing replacement, and hydraulic clutch system service.

📐 Dimensions

Exterior Dimensions:

Varied by wheelbase, roof height, and body style (e.g., panel van, passenger wagon, chassis cab). The manual would provide specific dimensions for all configurations.

Interior Dimensions:

Interior cargo volume and passenger space details would be covered, varying by configuration.

Cargo Specifications:

Information on cargo load capacity, payload, and Gross Vehicle Weight Rating (GVWR) for different configurations.

Weight Specifications:

Curb weight, GVWR, GAWR (Gross Axle Weight Rating) details for various models.

Wheel And Tire Specifications:

Information on wheel bolt patterns, recommended tire sizes (e.g., 235/65R16, 205/75R16, etc., depending on configuration), and tire pressure recommendations.

🛡️ Safety Features

Safety Ratings:

While specific NHTSA/Euro NCAP ratings for the 2008 model are not provided in the product info, the manual would detail the safety systems and their operation. Sprinters generally have a good reputation for safety in their class.

Active Safety Features:

ABS (Anti-lock Braking System), ESP (Electronic Stability Program), ASR (Anti-Slip Regulation), potentially Brake Assist (BAS).

Passive Safety Features:

Front airbags, potentially side airbags (depending on trim/options), seat belt pre-tensioners, energy-absorbing steering column.

Brake System Specifications:

Details on front and rear brake types (e.g., ventilated discs front, solid discs rear), brake pad replacement procedures, rotor specifications, and brake fluid bleeding processes.

Air Conditioning Service:

Procedures for servicing the A/C system, including refrigerant handling, leak detection, compressor replacement, and performance testing.

Supplemental Restraint System Service:

Information on airbag systems, seat belt pre-tensioners, and their diagnostic and replacement procedures. Strict safety protocols would be emphasized.

Parking Brake System Service:

Information on the mechanical parking brake operation, adjustment, and replacement of cables or related components.

💡 Technology Features

Infotainment Systems:

Covers the operation, diagnosis, and repair of the infotainment system, which could include features like CD player, radio, optional navigation, and auxiliary inputs.

Driver Assistance Systems:

Detailed information on the function and calibration of systems like ESP, ABS, and cruise control, as well as any available parking assistance features.

Connectivity Features:

Information on the CAN bus communication system, multiplexing, and diagnostic interfaces (e.g., OBD-II) that allow for communication between various vehicle modules.

Instrument Panel And Gauges:

Information on the instrument cluster, warning lights, gauges, and their associated sensors and control modules.

Engine Immobilizer Service:

Information on the function and diagnostics of the engine immobilizer system, which prevents unauthorized starting of the vehicle.

Wiper And Washer System Service:

Procedures for replacing wiper blades, servicing the washer pump and fluid reservoir, and diagnosing wiper motor issues.

🔧 Maintenance

Service Intervals:

The manual will contain detailed service schedules based on mileage and time, including oil changes, filter replacements, brake inspections, and other essential maintenance tasks, likely following Mercedes-Benz's flexible service system (ASSYST).

Fluid Specifications:

Detailed specifications for engine oil (viscosity grade, API/ACEA ratings like MB-Approval 228.51 or similar for diesel engines), coolant, brake fluid (DOT 4), power steering fluid, and transmission fluids (e.g., MB 236.14 for automatic transmissions).

Common Issues And Maintenance Tips:

While not explicitly listed, a comprehensive manual would cover potential issues such as diesel particulate filter (DPF) regeneration, EGR valve problems, glow plug issues, common sensor failures (e.g., MAF, O2), and typical wear items for high-mileage commercial vehicles.

Cooling System Maintenance:

Procedures for draining, flushing, and refilling the cooling system, coolant specifications (e.g., G48 or similar silicate-free coolant), thermostat replacement, and radiator service.

Lubrication Points:

Identification of all lubrication points, recommended lubricant types, and service intervals for chassis lubrication.

Ignition System Service:

While primarily diesel, the manual would detail the glow plug system for cold starting and any related electrical diagnostics.

Fuel System Maintenance And Service:

Procedures for fuel filter replacement, fuel line checks, and troubleshooting fuel delivery issues specific to the diesel system.

📚 Vehicle History

Brand Heritage:

Mercedes-Benz has a long-standing heritage of producing high-quality commercial vehicles and vans, with the Sprinter line being a prominent example of their modern van offerings.

Model Evolution:

The 2nd generation (NCV3) represented a significant update over the first generation, introducing more modern styling, improved aerodynamics, and advanced powertrain and safety technologies. It was produced from 2006 to 2019.

Production Information:

Manufactured globally by Daimler AG. Production for this generation took place in various plants, including Germany and Argentina. The 2008 model is part of the early NCV3 rollout.

Model Variants:

Covers various body styles (panel van, crew van, passenger wagon, chassis cab), wheelbase lengths, and roof heights available for the 2008 Sprinter.

Chassis Design And Features:

Details on the ladder frame chassis construction, suspension components (front independent, rear leaf spring or optional air suspension), and frame reinforcement for load-carrying capacity.