Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system.
Fuel System:
Fuel injection system (Bosch K-Jetronic), fuel pump, fuel filter, fuel lines, injectors, cold start system.
Ignition System:
Distributor, ignition coil, spark plugs, high-tension leads, ignition timing.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant hoses, heater core.
Exhaust System:
Exhaust manifolds, catalytic converter (if applicable for market/year), muffler, exhaust pipes.
Transmission Manual:
Gearbox overhaul, clutch system, shift linkage, lubrication.
Transmission Automatic:
Overhaul of the automatic transmission (e.g., 4-speed or 5-speed), hydraulic control, torque converter, transmission fluid.
Drivetrain:
Driveshaft, universal joints, differential, rear axle assembly.
Suspension Front:
Control arms, ball joints, shock absorbers, springs, steering knuckles.
Suspension Rear:
Independent rear suspension components, trailing arms, shock absorbers, springs, sway bar.
Steering:
Steering box, power steering pump, steering column, tie rods, steering linkage.
Brakes Front:
Brake calipers, brake discs, brake pads, brake lines.
Brakes Rear:
Brake calipers/drums, brake discs/drums, brake pads/shoes, brake lines, parking brake mechanism.
Electrical System Charging:
Alternator, voltage regulator, battery, wiring.
Electrical System Starting:
Starter motor, ignition switch, neutral safety switch.
Electrical System Lighting:
Headlights, taillights, interior lights, turn signals, fuses, relays.
Electrical System Accessories:
Wipers, horn, power windows, power locks, radio, climate control components.
Body And Chassis:
Body panel repair, corrosion protection, structural components, door mechanisms, glass replacement.
Climate Control:
HVAC system, heater core, blower motor, air conditioning (if equipped), refrigerant system.
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections, brake checks.
Troubleshooting:
Diagnosis and repair of common and uncommon problems across all major systems, including electrical and fuel injection.
Engine Rebuild:
Complete disassembly, inspection, measurement, and reassembly procedures for the M110 engine.
Transmission Overhaul:
Detailed steps for dismantling, repairing, and reassembling both manual and automatic transmissions.
Brake System Repair:
Replacement of pads, discs, hoses, caliper rebuilds, bleeding procedures.
Electrical Component Repair:
Testing and replacement of starters, alternators, fuel pumps, wiring harness repairs.
Suspension And Steering Repair:
Replacement of wear items like ball joints, tie rods, bushings, shock absorbers, and steering components.
Fuel Injection System Diagnosis:
Troubleshooting and adjustment of the K-Jetronic system, including air flow meter, warm-up regulator, and injectors.
Bodywork And Trim Removal:
Instructions for removing and reinstalling interior and exterior trim panels, bumpers, and doors.
Depth Of Information:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed troubleshooting guides and electrical diagrams for diagnosing issues.
Illustrations And Diagrams:
Hundreds of photos, illustrations, and detailed wiring diagrams to aid comprehension.
Component Level Detail:
Focuses on individual component testing, repair, and replacement.
Oil Change Interval:
Typically every 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for specific recommendation for the 280E).
Filter Replacement Interval:
Oil filter with every oil change. Air filter and fuel filter typically every 20,000 - 30,000 km.
Spark Plug Replacement Interval:
Approximately every 20,000 - 40,000 km, depending on type (e.g., standard vs. platinum).
Transmission Fluid Service:
Automatic transmission fluid and filter typically recommended every 40,000 - 60,000 km for optimal performance and longevity.
Engine Oil Specification:
Refer to manual for specific viscosity (e.g., 10W-40, 15W-40, or 20W-50) and API service classification (e.g., SE, SF, SG).
Engine Oil Capacity:
Approximately 7.5 liters (including filter) for the M110 engine (refer to manual for exact capacity).
Coolant Specification:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Common W123 Issues:
Rust (especially around wheel arches, sills, and sunroof), vacuum leaks in the central locking and climate control systems, aging rubber components (hoses, mounts), potential wear on K-Jetronic system components, and differential seals.
M110 Engine Specifics:
Timing chain stretch over high mileage, potential for injector seal leaks, and proper adjustment of the K-Jetronic system is critical for smooth operation.