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Mercedes W168 A-Class 1997-2004 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Chassis Code: W168 Product Name: Mercedes W168 A-Class 1997-2004 Workshop Repair Manual Generation Generation Designation: First Generation Generation Years: 1997-2004 Codes Internal...
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Mercedes W168 A-Class 1997-2004 Workshop Repair ManualMercedes W168 A-Class 1997-2004 Workshop Repair ManualMercedes W168 A-Class 1997-2004 Workshop Repair ManualMercedes W168 A-Class 1997-2004 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
A-Class
Chassis Code:
W168
Product Name:
Mercedes W168 A-Class 1997-2004 Workshop Repair Manual
Generation
Generation Designation:
First Generation
Generation Years:
1997-2004
Codes
Internal Model Code:
W168
👋 Introduction
Market Position
Vehicle Segment:
Compact/Subcompact Hatchback
Competitive Analysis
Key Competitors Era:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane
Key Features
Unique Selling Proposition:
Innovative 'sandwich' floor design for enhanced safety and interior packaging, front-wheel drive in a segment often dominated by rear-wheel drive.
Manual Advantage:
Enables DIY repairs, saving significant costs on dealership service bills.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Models/Engines/Trim/Transmissions Types for Mercedes-Benz W168 A-Class
Specific Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but described as comprehensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
Italian
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagrams:
Yes
Electrical System:
Yes
Suspension:
Yes
Periodic Lubrication:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Repair Procedures:
Detailed substeps, numbered instructions, expanded on repair information
Diagnostic Procedures:
Comprehensive diagnostic information, combined with electrical service procedures
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Technical Depth
Depth Level:
Professional technician level, covering diagnostics, repair, and maintenance
Illustrations Diagrams:
Hundreds of pages of detailed diagrams, drawings, photos, and enlarged insets for parts identification
Critical Information:
Includes notes, cautions, and warnings to pinpoint critical information
📊 Manual Specifications
File Format
PDF Quality:
High quality, zoomable
Print Quality
Printable:
Full Printable
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Inline 4-cylinder (petrol and diesel variants available in the W168 generation, specific engine codes not detailed in product info)
Performance
Typical Power Output:
Ranges from approximately 60 hp to 140 hp depending on specific engine variant (e.g., A140, A160, A170 CDI, A190, A210 Evolution)
Fuel System
Fuel Delivery:
Fuel Injection (specific system details covered in manual)
Engine Design
Engine Placement:
Transverse
Drive Type:
Front-Wheel Drive
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (available across various models)
Optional
Transmission Type:
Automated Manual Transmission (AUTOTRONIC Continuously Variable Transmission - CVT, available on certain models)
Features
Gear Selection:
Manual gear selection and automatic shifting (for AUTOTRONIC)
📐 Dimensions
Exterior
Body Style:
3-door and 5-door hatchback
Length:
Approx. 3626-3776 mm (depending on variant and facelift)
Width:
Approx. 1700-1720 mm
Height:
Approx. 1590-1600 mm
Weights
Curb Weight:
Ranges from approx. 1080 kg to 1270 kg depending on engine and equipment
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Achieved a 4-star Euro NCAP rating (noteworthy for its time and class, particularly due to the sandwich construction)
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), ESP (Electronic Stability Program) with ASR (Acceleration Slip Regulation) became available on later models and as an option.
Passive Features
Passive Safety Systems:
Advanced 'Sandwich' floor structure designed to slide under another vehicle in a severe frontal impact, front airbags, side airbags, seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with options for upgraded sound systems and CD changers.
Driver Assistance
Stability Control:
Optional ESP (Electronic Stability Program) available on most models, especially post-facelift.
Connectivity
Connectivity Features:
Pre-wiring for telephone and CD changer, manual and optional automatic climate control systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first (refer to specific service schedule in manual for exact intervals based on model and driving conditions).
Major Service Interval:
Refer to the manual for detailed service schedules covering items like spark plugs, brake fluid, coolant, and transmission fluid replacement.
Fluid Specifications
Engine Oil Specification:
Requires Mercedes-Benz approved engine oils meeting specific specifications (e.g., MB 229.1, MB 229.3, or MB 229.5 depending on engine and year - consult manual for precise recommendations).
Coolant Specification:
Mercedes-Benz approved coolant concentrate (e.g., G48 or similar, mixed with distilled water in a 50/50 ratio).
Brake Fluid Specification:
DOT 4 brake fluid is typically specified.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) for AUTOTRONIC CVT, and appropriate gear oil for manual transmissions. Refer to manual for exact specifications and capacities.
Known Issues
Common Wear Items:
Ignition coils, spark plugs, suspension components (bushings, ball joints), exhaust system components, rear wheel bearings, door lock actuators, and occasional issues with the AUTOTRONIC transmission.
Rust Prone Areas:
Check wheel arches, sills, and floor pans, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Parent Company:
Daimler-Benz AG (now Daimler AG)
Model Evolution
Design Concept:
Compact MPV-like practicality within a smaller footprint, pioneering the 'sandwich' floor concept for safety and interior space.
Facelift:
Facelifted model introduced in 2001 with revised styling, improved interior, and updated engines.
Production
Manufacturing Location:
Rastatt, Germany, and other Daimler-Benz assembly plants.
Production Years:
1997-2004
🏆 Awards & Recognition
Recognitions
Safety Award:
4-star Euro NCAP safety rating (as mentioned in safety section).
Ratings
Consumer Surveys:
Customer satisfaction varied, with some praising its innovative design and safety, while others experienced reliability issues typical of early models in a new platform.
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