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Mercedes W168 A170CDI 1997-2004 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Model Code: W168 Engine Variant: A170 CDI Generation Generation Designation: First Generation (W168) Codes Engine Code Cdi: OM 668.911 👋 Introduction Market...
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类型: Car
厂商:
斯库: 478171
Mercedes W168 A170CDI 1997-2004 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
A-Class
Model Code:
W168
Engine Variant:
A170 CDI
Generation
Generation Designation:
First Generation (W168)
Codes
Engine Code Cdi:
OM 668.911
👋 Introduction
Market Position
Segment:
Compact Executive Hatchback
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, BMW 3 Series Compact (E36/5), Audi A3
Key Features
Design Philosophy:
Sandwich construction for enhanced safety and packaging efficiency, innovative interior packaging.
Target Audience:
Urban commuters, young families, drivers seeking premium quality and safety in a compact package.
Unique Selling Points
Usp:
Advanced safety features (Sandwich concept), compact size with surprisingly spacious interior, premium Mercedes-Benz build quality.
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Workshop Repair & Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, component testing, timing, sealing, lubrication
Engine Electrical:
Ignition, fuel injection (CDI), starting, charging, ECU diagnostics
Transmission:
Manual and Automatic transmission overhaul, fluid changes, component repair
Drivetrain:
Front-wheel drive system, CV joints, drive shafts
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering rack, column, linkages
Brakes:
Hydraulic system, ABS, brake discs, pads, calipers, bleeding procedures
Cooling System:
Radiator, coolant, water pump, thermostat, fan
Fuel System:
Fuel tank, lines, pump, CDI injection system, glow plugs
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, fuses, relays
Body And Chassis:
Body panels, doors, glass, interior trim, chassis components
Climate Control:
HVAC system, refrigerant, components, diagnostics
Safety Systems:
Airbag system, seatbelts, ABS integration
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement (if applicable), timing belt inspection/replacement (if applicable)
Troubleshooting:
Diagnostic flowcharts, symptom-based fault finding, common issues and solutions
Repair:
Component removal and installation, engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement
Diagnostics:
OBD-II (On-Board Diagnostics) procedures, sensor testing, ECU troubleshooting
Calibration And Adjustment:
Wheel alignment, headlamp aiming, fuel system calibration (where applicable)
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting guides.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, clear text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Fully searchable text content
Accessibility
Viewing Requirements:
Standard PDF reader (e.g., Adobe Acrobat Reader)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder Turbocharged Diesel (CDI)
Displacement:
1.7 Liters (1689 cc)
Engine Code:
OM 668.911
Performance
Horsepower:
90 PS (89 bhp / 66 kW)
Torque:
180 Nm (133 lb-ft) @ 1800 rpm
Fuel System
Fuel Injection:
Common Rail Direct Injection (CDI)
Fuel Type:
Diesel
Engine Management
ECU:
Bosch EDC (Electronic Diesel Control)
Emission Control
Emission Standard:
Euro 3
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
5-Speed Automatic Transmission (SELEKTROL - NAG 5-speed)
Features
FWD Layout:
Front-wheel drive
Fluid Type
Manual Transmission Fluid:
MB Specification 235.10 (or equivalent)
Automatic Transmission Fluid:
MB Specification 236.10 (or equivalent)
📐 Dimensions
Exterior
Length:
3800 mm (approx. 149.6 inches)
Width:
1720 mm (approx. 67.7 inches)
Height:
1590 mm (approx. 62.6 inches)
Interior
Cabin Volume:
Class-leading for its segment due to sandwich design
Weights
Curb Weight:
Approx. 1250 kg (2756 lbs)
Gross Vehicle Weight:
Approx. 1720 kg (3792 lbs)
🛡️ Safety Features
Ratings
Euroncap Rating:
4 Stars (achieved under older test protocols)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (ESP)
Traction Control:
ASR (Anti-Slip Regulation) - often bundled with ESP
Passive Features
Airbags:
Driver, Passenger, Side Airbags (standard or optional depending on trim)
Seatbelts:
Pre-tensioners and force limiters
Sandwich Concept:
Engine mounted low and ahead of the cabin, designed to slide under the floor in a frontal impact.
💡 Technology Features
Infotainment
Audio System:
Various Mercedes-Benz radio and CD player options available, often with optional CD changer.
Driver Assistance
Cruise Control:
Optional cruise control and speed limiter
Connectivity
Optional Features:
Optional features could include climate control, heated seats, electric windows, electric mirrors, and sometimes a navigation system (depending on trim and market).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (check specific model year and service booklet for precise intervals).
Air Filter Replacement:
Every 30,000-60,000 km or as needed
Fuel Filter Replacement:
Every 30,000-60,000 km or as needed for CDI
Coolant Change:
Every 2-5 years or as per MB recommendation
Fluid Specifications
Engine Oil Specification:
MB Approval 229.51 or 229.5 (for vehicles with Diesel Particulate Filter, check manual for specific requirements)
Engine Oil Viscosity:
0W-30 or 5W-30 (Synthetic)
Coolant Type:
MB Specification 325.0 (Antifreeze Agent) mixed with de-ionized water
Brake Fluid Type:
DOT 4 (MB Specification 331.0)
Known Issues
Common Problems:
Rear axle wear (especially the trailing arm bushes), potential issues with the Electronic Accelerator Module (EAM), injector seal leaks (common in older diesels), glow plug issues, early models could experience rust on wheel arches and sills.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz, renowned for luxury, engineering, and safety for over a century.
Model Evolution
W168 Introduction:
Launched in 1997 as Mercedes-Benz's first foray into the compact car segment, aiming to attract younger buyers.
Facelift:
Facelifted in 2001, with styling updates and improved features.
Production
Manufacturing Plant:
Rastatt, Germany
Production Years:
1997 - 2004
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the A170 CDI are not widely publicized, the W168 generation generally received praise for its safety innovations and practicality.
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