Mercury Milan Full Service & Repair Manual 2008

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2008 Generation Generation Designation: First Generation (DE1) Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan Brand...

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Description

🏷️ Basic Information

Identification

Make:

Mercury

Model:

Milan

Year:

Generation

Generation Designation:

First Generation (DE1)

Codes

Platform:

Ford CD3 Platform

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Sedan

Brand Strategy:

Positioned as a more stylish and upscale alternative to Ford's mainstream offerings, targeting consumers seeking European-inspired design and a refined driving experience within the Mercury brand.

Competitive Analysis

Key Competitors:

Ford Fusion (platform sibling), Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu

Key Features

Design Philosophy:

European-influenced styling, comfortable interior, accessible technology, and a focus on a quiet and smooth ride.

Manual Value Proposition:

Provides professional-level repair and maintenance guidance, empowering owners and independent technicians with the same information used by dealerships.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Factory Service Repair Workshop Manual

Page Count

Estimated Page Count:

Hundreds of pages (exact number not specified, indicative of a comprehensive manual)

Manual Type

Type:

Service, Repair, and Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (mechanical, lubrication, cooling, fuel, exhaust), Transmission (automatic, manual), Drivetrain (front-wheel drive, all-wheel drive options if applicable)

Chassis:

Suspension (front and rear), Steering, Brakes (hydraulic, ABS, parking brake), Wheels and Tires

Electrical:

Battery, Charging System, Starting System, Lighting, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC Control, Audio System, Safety Systems (airbags, seatbelts)

Body:

Body structure, Exterior panels, Doors, Hood, Trunk, Glass, Interior trim, Seats

Procedures Included

Maintenance:

Scheduled maintenance, Fluid changes (oil, coolant, brake fluid, transmission fluid), Filter replacements, Lubrication points, Inspections

Repair:

Engine component repair and replacement, Transmission servicing, Brake system repair, Suspension and steering component replacement, Electrical component diagnosis and repair, Body panel repair and replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), Symptom-based troubleshooting, Electrical circuit diagnosis, Mechanical system fault finding

Technical Depth

Diagnostic Capability:

Advanced diagnostics, OBD-II diagnostics, component testing, circuit diagrams

Rebuild Procedures:

Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly, including torque specifications and clearances

Diagrams Illustrations:

Hundreds of detailed photos and exploded diagrams to guide repair and maintenance tasks

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF for quick information retrieval

Print Quality

Printability:

Printable (single page or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Licensing

License Type:

Lifetime Use, No Expiry Dates, No Renewal Fees

Compatibility

Operating Systems:

Compatible with Windows and MAC computers, tablets, and smartphones

Access

Access Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.3L Duratec I4

Displacement 1:

2300 cc

Horsepower 1:

143 hp @ 6000 rpm (approx.)

Torque 1:

149 lb-ft @ 4000 rpm (approx.)

Engine Option 2

Engine Option 2:

3.0L Duratec 30 V6

Displacement 2:

2976 cc

Horsepower 2:

203 hp @ 6000 rpm (approx.)

Torque 2:

207 lb-ft @ 4000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Management

Powertrain Control Module (PCM)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (for 2.3L I4)

Optional

Optional Transmission 1:

6-speed Automatic Transmission (for 2.3L I4)

Optional Transmission 2:

6-speed Automatic Transmission (for 3.0L V6)

Features

Transmission Fluid Spec:

Refer to manual for specific Mercon V or equivalent (automatic transmissions)

Drive Type:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

190.1 inches (approx.)

Width:

70.1 inches (approx.)

Height:

57.4 inches (approx.)

Wheelbase:

107.4 inches (approx.)

Weights

Curb Weight Start:

3200 lbs (approx. for 2.3L)

Curb Weight End:

3400 lbs (approx. for 3.0L)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (2008 Model Year, based on sibling Ford Fusion data)

NHTSA Front Impact Passenger:

Good (2008 Model Year, based on sibling Ford Fusion data)

NHTSA Side Impact Driver:

Good (2008 Model Year, based on sibling Ford Fusion data)

NHTSA Side Impact Rear Passenger:

Good (2008 Model Year, based on sibling Ford Fusion data)

IIHS Top Safety Pick:

Yes (for 2008 Model Year, based on sibling Ford Fusion data)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags Front:

Standard front airbags

Airbags Side:

Available front side-impact airbags

Airbags Curtain:

Available front and rear side-curtain airbags

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with auxiliary input. Optional Sirius Satellite Radio, premium audio systems.

Navigation:

Optional factory-installed navigation system.

Driver Assistance

Cruise Control:

Standard cruise control.

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack.

Bluetooth:

Optional Bluetooth hands-free phone system (SYNC).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe driving conditions.

Air Filter Replacement:

Check every 15,000 miles, replace as needed. Refer to manual for specific interval.

Coolant Flush:

Initial flush at 100,000 miles, then every 50,000 miles (typically using Ford Gold Coolant).

Fluid Specifications

Engine Oil Spec:

SAE 5W-20, API Certified, meeting Ford specification WSS-M2C153-H.

Engine Oil Capacity 2 3L:

4.5 US quarts (with filter) (approx.)

Engine Oil Capacity 3 0L:

5.5 US quarts (with filter) (approx.)

Transmission Fluid Spec:

MERCON V Automatic Transmission Fluid (ATF) for automatic transmissions. Refer to manual for manual transmission fluid type.

Known Issues

Common Issue 1:

Door Latch Actuator Failure: Leading to doors not locking or unlocking properly.

Common Issue 2:

Alternator Failure: Premature failure of the alternator can lead to charging system issues.

Common Issue 3:

Suspension Noises: Worn sway bar links or bushings can cause clunking sounds over bumps.

Common Issue 4:

Powertrain Control Module (PCM) Issues: Intermittent electrical gremlins or drivability issues potentially linked to the PCM.

📚 Vehicle History

Brand Heritage

Mercury Legacy:

Mercury was an American automobile manufacturer established by Edsel Ford in 1939. It was positioned as a premium brand above Ford but below Lincoln.

Model Evolution

Milans Introduction:

The Mercury Milan was introduced for the 2006 model year as a successor to the Mercury Sable, based on Ford's CD3 platform, which also underpinned the Mazda 6.

2008 Updates:

Minor updates for 2008, often focusing on feature packaging and potential minor styling tweaks compared to the initial launch.

Production

Production Plant:

AutoAlliance International (now Mazda North American Operations) in Flat Rock, Michigan

Production End For Mercury:

Mercury brand officially discontinued by Ford in 2011.

🏆 Awards & Recognition

Recognitions

IIHS Rating:

Top Safety Pick for 2008 (based on sibling Ford Fusion ratings), indicating strong performance in crash tests.

Consumer Ratings:

Generally received positive reviews for styling, ride comfort, and value, though reliability perceptions varied.