Product Name:
MG METRO 1980-1997 Service Repair Manual
Product Description Short:
Service and repair manual for MG Metro models produced between 1980 and 1997, catering to owners with basic mechanical skills and independent auto professionals.
Vehicle Engine Codes Covered:
1.0L (pre-1988: A-series variants, e.g., 1275cc; post-1988: K-series variants), 1.3L (pre-1988: A-series variants, e.g., 1275cc; post-1988: K-series variants)
Target Audience:
Enthusiast owners with basic mechanical knowledge and independent automotive repair professionals seeking dealership-level information.
Segment:
Subcompact/Supermini hatchback.
Value Proposition:
Provides comprehensive, dealership-level repair and diagnostic information in an accessible digital format, empowering owners to understand and manage vehicle maintenance and repairs effectively, potentially reducing costs.
Competitors:
Competed with vehicles like the Ford Fiesta, Vauxhall/Opel Nova/Corsa, Peugeot 205, Renault 5, and Volkswagen Polo during its production run.
Features:
Instant download, no shipping costs, detailed technical specifications, troubleshooting guides, diagnostic techniques, wiring diagrams, common problem solutions, and maintenance advice.
Owner Empowerment:
Empowers owners to understand vehicle systems, communicate effectively with mechanics, and perform routine maintenance themselves.
Systems:
General Information, Engine Service and Overhauling, Transmission, Chassis, Body, Wiring, Fuel System, Emission Control, Induction, Mechanical Components, Control Systems, Transmission and Differentials, Steering and Suspension, Brakes, ABS.
Control Systems:
Engine control units (ECU), ignition control modules, fuel injection systems, and associated sensors and actuators.
Wiring Diagrams:
Comprehensive wiring schematics, including specific wire colors, terminal designations, and expected voltage readings for troubleshooting electrical circuits.
Fuel System:
Carburetor adjustment, fuel pump testing, fuel filter replacement, and injector diagnostics for EFI systems.
Procedures:
Diagnosis and troubleshooting of engine faults, repair evaluations, testing of parts, wiring diagram tracing and verification, engine management system analysis, common fixes, pre-purchase inspection guidance, post-repair verification, practical troubleshooting solutions (no-starts, hesitations, stalling).
Troubleshooting Techniques:
Step-by-step diagnostic flowcharts and methods for identifying the root cause of various vehicle problems, from simple to complex.
Bodywork Repair:
Procedures for minor body repairs, panel alignment, door hinge adjustment, and corrosion prevention advice.
Depth:
Covers basic mechanical skills to advanced diagnostics and repair procedures, including specifications and torque settings equivalent to authorized dealer service departments.
Diagnostic Tools:
Guidance on using basic diagnostic tools such as multimeters, test lights, and feeler gauges, as well as specific diagnostic procedures for electronic systems.
Torque Settings:
Includes precise torque specifications for all critical fasteners, essential for engine, transmission, suspension, and brake system repairs.
PDF Features:
Searchable PDF, viewable on PC, Mac, phones, and ebook readers. Allows for printing of individual pages.
Searchability:
Text-searchable PDF allows users to quickly find specific topics or components.
Printability:
High-quality PDF suitable for printing specific pages to avoid wear and tear on original documents.
Binding Type:
Digital (PDF Download - no physical binding)
Paper Type:
N/A (Digital Format)
Engine Options:
1.0 Litre and 1.3 Litre variants.
Engine Families:
Primarily used the British Leyland/Rover 'A-Series' engine (various displacements like 998cc, 1275cc) in early models and later transitioned to the Rover 'K-Series' engine (e.g., 1.1L, 1.4L) in subsequent updates/facelifts. Manual will cover these variations.
Horsepower Torque Details:
Manual provides specific horsepower and torque figures for both 1.0 and 1.3 litre engines across different model years and configurations. (e.g., early 1.3L A-series likely ~60-70hp, 1.0L A-series ~45-50hp, later K-series variants may differ).
Engine Tuning:
Basic tuning advice for carbureted engines and ECU parameters for fuel-injected models.
Fuel System Type:
Carbureted (early models) and Fuel Injection (later models, particularly K-series engines). Manual covers diagnosis and repair of both systems.
Induction System Coverage:
Covers air intake systems, throttle bodies, and associated sensors for both carburetor and fuel-injection setups.
Emission Systems:
Details on emission control systems, including catalytic converters, EGR valves, and oxygen sensors, with diagnostic procedures.
Rebuild Procedures:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston ring installation, bearing replacement, valve seat grinding, and gasket replacement.
Transmission Types:
Manual and Automatic transmission variants are covered.
Optional Gearboxes:
Details on both the standard manual gearbox and any optional automatic transmissions offered during the production run.
Transmission Maintenance:
Covers fluid types, capacities, differential service, clutch replacement, and gearbox overhaul procedures.
Clutch Operation:
Details on hydraulic clutch actuation and component replacement for manual transmissions.
Body Styles:
Primarily Hatchback (3-door and 5-door). Specific dimensions for length, width, and height provided.
Wheelbase:
Approximately 2370 mm (93.3 inches).
Track Width:
Front track: approx. 1310 mm; Rear track: approx. 1290 mm.
Curb Weight:
Manual includes curb weight specifications for various configurations, typically ranging from 750-900 kg depending on engine and equipment.
Braking System:
Detailed information on front disc and rear drum brakes, including pad/shoe replacement, caliper/wheel cylinder servicing, and bleeding procedures. ABS system coverage for later models.
Steering System:
Covers steering rack and pinion systems, including power steering options if fitted, providing repair and adjustment procedures.
Body Structure:
Information on body construction, door mechanisms, seatbelt adjustments, and potentially airbag systems for later models, though early models would not have these.
Audio Systems:
Details on factory-fitted radio/cassette players and speaker systems, including wiring for upgrades or troubleshooting.
Dashboard Instruments:
Information on instrument cluster operation, gauge calibration, and common faults like non-functioning speedometers or fuel gauges.
ABS Coverage:
Specific diagnostic and repair procedures for the Anti-lock Braking System (ABS) if equipped on later models.
Recommended Intervals:
Manual provides detailed service schedules for oil changes, filter replacements, spark plug checks, brake fluid flushes, coolant changes, and timing belt/chain inspection based on mileage and time.
Recommended Fluids:
Specifies exact types and viscosities for engine oil (e.g., 10W-40, 20W-50 depending on climate and engine), coolant (e.g., Ethylene Glycol based), brake fluid (DOT 3/4), transmission fluid (e.g., GL-4 for manual gearboxes), and power steering fluid if applicable.
Oil Capacity Engine:
Engine oil capacity for 1.0L and 1.3L engines typically around 3.5-4.5 liters (with filter change).
Common Problems:
Manual likely addresses common issues such as carburettor tuning problems, ignition system faults, suspension wear (especially hydrolastic or hydragas if fitted on certain variants), rust issues, electrical gremlins, and engine management sensor failures on fuel-injected models.
Cooling System:
Common cooling system issues like radiator leaks, thermostat failures, and water pump problems are addressed.
Component Replacement:
Provides instructions and torque settings for replacing wear items like brake pads, discs, clutch kits, spark plugs, air filters, fuel filters, and various suspension components.
Suspension Components:
Guidance on replacing shock absorbers, springs, control arms, and bushings for both front and rear suspension.
Heritage Context:
MG (Morris Garages) has a long history in performance car manufacturing, associated with British Leyland and later Rover Group. The Metro was a significant model in the hatchback segment.
Production Timeline:
Produced from 1980 to 1997, undergoing facelifts and mechanical updates, including the transition from A-series to K-series engines and the introduction of Rover models.
Facelifts Updates:
Covered major updates, including the Metro ('Mayfair', 'Vanden Plas') and later Rover Metro/MG Metro branding, with associated styling and powertrain changes.
Manufacturing Locations:
Primarily manufactured in the United Kingdom.