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MG Metro 1980-1990 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: MG Model: Metro Year Range: 1980-1990 Codes Manual Type Code: WSM 👋 Introduction Market Position Positioning: The MG Metro was a significant model in the...
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MG Metro 1980-1990 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
MG
Model:
Metro
Year Range:
1980-1990
Codes
Manual Type Code:
WSM
👋 Introduction
Market Position
Positioning:
The MG Metro was a significant model in the British automotive landscape, positioned as a sporty, affordable hatchback. This manual serves the DIY enthusiast and professional mechanic alike, providing the essential documentation to maintain and repair these iconic vehicles.
Competitive Analysis
Competitors:
Competed directly with vehicles like the Ford Fiesta, Vauxhall Nova, and Peugeot 205, offering a more performance-oriented driving experience within its class.
Key Features
Manual Value Proposition:
Enables significant cost savings on maintenance and repairs by empowering owners with detailed, accurate information and procedures.
Manual Benefit
Benefit To Owner:
Increases vehicle longevity, improves performance, and facilitates informed decision-making for repairs and upkeep, making ownership more enjoyable and economical.
Model Significance
Significance:
The MG Metro represented MG's foray into the supermini segment, blending sporty dynamics with the practicality of a hatchback. It aimed to capture the spirit of traditional MG performance in a more accessible package.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive Service and Repair
Page Count
Page Count:
Estimated 500+ pages (typical for WSMs of this era, though not explicitly stated)
Manual Type
Manual Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
PDF (Download)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, fuel system, ignition system, cooling system, lubrication system
Transmission:
Manual and automatic transmission overhaul, clutch, driveshafts, differentials
Brakes:
Brake system overhaul (front discs, rear drums), hydraulic systems, parking brake
Suspension:
Front and rear suspension systems, shock absorbers, springs, steering rack
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, ancillary electrics
Bodywork:
Body panel repair, interior trim, doors, glass, seals, rust prevention
Heating Ventilation Air Conditioning:
HVAC system service and repair
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid top-ups, belt adjustments
Troubleshooting:
Diagnostic charts and symptom-based fault finding
Repair:
Step-by-step repair procedures for all major mechanical and electrical components
Diagnostics:
Engine performance testing, electrical system diagnosis
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly, including piston rings, bearings, valves, and seals.
Carburetor Rebuild:
Comprehensive instructions for the removal, disassembly, cleaning, and reassembly of various carburetor types fitted to the MG Metro.
Brake System Overhaul:
Step-by-step guides for brake caliper and cylinder overhaul, disc and pad replacement, drum and shoe replacement, and bleeding the hydraulic system.
Electrical Component Testing:
Guidance on testing the alternator, starter motor, ignition coil, lighting circuits, and other electrical components using multimeters and test equipment.
Body Panel Replacement:
Instructions and diagrams for the removal and installation of body panels, including fenders, doors, and trunk lid.
Technical Depth
Depth:
In-depth, professional level, covering complete rebuilds and advanced diagnostics
Torque Specifications:
Includes critical torque specifications for cylinder head bolts, main bearings, connecting rod bolts, wheel nuts, and other critical fasteners.
Clearances And Tolerances:
Provides essential engine and mechanical clearances and tolerances for rebuilding components to factory specifications.
Wiring Diagrams
Diagram Detail:
Extensive and detailed wiring diagrams covering all vehicle electrical systems, allowing for accurate troubleshooting and repair of electrical faults.
Illustrations And Photos
Visual Aid Quality:
Features clear step-by-step photographs and illustrations to guide users through complex procedures, enhancing understanding and accuracy.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full printable, high-resolution scans suitable for clear printing of text, diagrams, and images
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Requirements:
Adobe PDF Reader or compatible PDF viewer
Compatibility
Compatible Os:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, OHC (Overhead Camshaft)
Engine Displacement 1:
1.3 Litre (1275cc)
Engine Displacement 2:
1.4 Litre (1397cc) (Vanden Plas & later models)
Engine Code 1:
A-Series (variants of the BMC/BL 'A' series engine)
Engine Block Material:
Cast Iron
Cylinder Head Material:
Light Alloy (Aluminum)
Performance 1 3L
Horsepower 1 3L:
Approx. 60-70 bhp (depending on variant and tuning)
Performance 1 4L
Horsepower 1 4L:
Approx. 70-75 bhp
Fuel System
Fuel Delivery Early:
Carburettor (e.g., SU HIF4 or Weber)
Fuel Delivery Later:
Fuel Injection (Lucas L-Jetronic or similar on some later models)
Ignition System
Ignition Type:
Distributor, Coil, Points or Electronic Ignition
🔧 Transmission
Standard
Transmission Type Std:
4-speed Manual
Optional
Transmission Type Opt:
3-speed Automatic (less common)
Features
Clutch Type:
Dry Single Plate
📐 Dimensions
Exterior
Body Style:
3-door Hatchback
Wheelbase Mm:
2270
Length Mm:
3400 - 3450 (approx.)
Width Mm:
1590 - 1600 (approx.)
Height Mm:
1380 - 1400 (approx.)
Weights
Kerb Weight Kg:
Approx. 810-860 kg (depending on specification)
🛡️ Safety Features
Ratings
Safety Rating Era:
Reflects early 1980s safety standards, with improvements over time. Lacks modern advanced safety features.
Active Features
Active Safety Features:
Front disc brakes, potentially rear drum brakes. Independent front suspension.
Passive Features
Passive Safety Features:
Seat belts, collapsible steering column (standard fitment).
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio and cassette player (optional/depending on trim level). No advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus is on mechanical operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 miles or 6 months, whichever came first (refer to manual for exact intervals)
Spark Plug Replacement:
Approximately every 12,000-18,000 miles, or as per manual recommendations
Fluid Specifications
Engine Oil Type:
API SE/SF, SAE 20W/50 or 10W/30 (depending on climate, refer to manual)
Coolant Type:
Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic fluid
Transmission Oil Type:
API GL-4 SAE 80W/90 gear oil
Known Issues
Rust And Corrosion:
Common issue in critical areas like wheel arches, sills, and subframes due to age and materials used in the era.
Hydragas Suspension:
While not standard on all MG Metros (more common on Rover Metro), some early models might have had interconnected suspension. Leaks and pressure loss can occur.
Carburettor Tuning:
SU or Weber carburetors require regular adjustment and cleaning for optimal performance and fuel efficiency.
Electrical Connections:
Age can lead to corroded or loose electrical connections, causing intermittent faults in various systems.
Engine Mounts:
Worn engine mounts can lead to increased vibration and noise.
Fluid Capacities
Engine Oil Capacity Litres:
Approx. 3.4 - 4.0 litres (including filter, refer to manual)
Coolant Capacity Litres:
Approx. 5.0 - 5.5 litres
📚 Vehicle History
Brand Heritage
Mg Heritage:
MG, historically known for its affordable, sporty two-seater sports cars, applied its brand to this mass-market hatchback, offering a performance-oriented version of the Austin Metro.
Model Evolution
Metro Evolution:
Developed from the Austin Metro, the MG Metro was introduced to provide a more performance-focused variant. Over its production run, it received updates to engines, styling, and interior features, culminating in models like the MG Metro Turbo and MG Maestro.
Production
Production Period:
1980-1990 (MG Metro variants)
Production Location
Manufacturing Base:
United Kingdom (primarily Longbridge, Birmingham)
🏆 Awards & Recognition
Recognitions
Performance Awards:
The MG Metro was generally praised for its nimble handling and performance in its class, often winning ('Driver's Car of the Year' categories in contemporary reviews for its segment).
Ratings
Reliability Ratings:
Variable depending on maintenance and specific model year. Early models had some teething issues common to British Leyland products of the era.
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