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Mitsubishi 3000GT GTO 1990-2001 Workshop Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: 3000GT / GTO Chassis Codes: Z10A, Z11A, Z15A, Z16A Platform: Mitsubishi G-Platform Generation Generation: First Generation (1990-1999), Second Generation (1999-2001) Introduction Market Position Segment:...
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Mitsubishi 3000GT GTO 1990-2001 Workshop Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: 3000GT / GTO
Chassis Codes: Z10A, Z11A, Z15A, Z16A
Platform: Mitsubishi G-Platform
Generation
Generation: First Generation (1990-1999), Second Generation (1999-2001)
Introduction
Market Position
Segment: Japanese Grand Tourer (GT) / Sports Car
Competitive Analysis
Key Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk. III & Mk. IV), Mazda RX-7 (FD3S)
Key Features
Vehicle Highlights: Technological advancement, performance-oriented design, advanced aerodynamics, sophisticated powertrain options, advanced suspension systems (active aero, ECS/AWS)
Performance Enhancements: Twin-turbocharged V6 engine, All-Wheel Drive, Active Aerodynamics, Active Four-Wheel Steering, Electronic Control Suspension.
Manual Value Proposition
Benefit To Owner: Cost-effective vehicle maintenance and repair, enables DIY repairs, accurate diagnostic and troubleshooting, ensures optimal vehicle performance and longevity.
Manual Details
Coverage Areas
Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Page Count
Estimated Page Count: Extensive (typical for comprehensive factory service manuals of this era, likely over 1000 pages)
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine Mechanical, Engine Electrical, Fuel System, Emission Control, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft and Axles, Cooling System
Chassis: Suspension System (Front and Rear), Steering System, Brake System (ABS, standard), Wheel and Tire specifications
Body And Electrical: Body Interior and Exterior, Body Electrical System, HVAC, Restraint System (Airbags, Seatbelts), Lighting, Audio/Visual Systems
Cooling System: Radiator, cooling fan, water pump, thermostat, hoses, coolant pressure testing, coolant capacity.
Exhaust System: Manifolds, catalytic converters, mufflers, pipes, hangers, emission control integration.
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair: Component removal and installation, engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component troubleshooting and replacement
Diagnostics: Troubleshooting guides, fault code interpretation, wiring diagrams, electrical diagnostics
Wheel Alignment: Front and rear alignment specifications, camber, caster, toe adjustments, suspension component torque settings.
Technical Depth
Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and diagnostic procedures.
Wiring Diagrams: Detailed wiring schematics for all electrical systems, including engine control, lighting, audio, power accessories, and safety systems.
Torque Specifications: Comprehensive torque specifications for all critical fasteners across engine, transmission, suspension, brakes, and chassis components.
Diagnostic Troubleshooting: Systematic troubleshooting trees, common symptom analysis, electrical diagnostic procedures with multimeter usage.
Manual Specifications
File Format
Format: PDF
Print Quality
Printability: Fully Printable
Interactivity
Zoom: Zoom IN/OUT enabled
Delivery
Method: Instant Download
Requirements
Software: Adobe PDF Reader, WinZip (for decompression)
Compatibility
Operating Systems: All Versions of Windows & Mac
Illustrations
Diagrams And Photos: Detailed illustrations, drawings, and photographs to guide repair procedures.
Engine Specifications
Primary Engine Options
Engine Variants: 6G72 (3.0L V6), 6G72 SOHC (NA), 6G72 DOHC (NA), 6G72 DOHC Twin-Turbocharged (AWD)
Performance Turbo
Twin Turbo Horsepower: Approx. 300-320 hp (depending on year and market regulations)
Twin Turbo Torque: Approx. 300-315 lb-ft (depending on year and market regulations)
Performance Na
Naturally Aspirated Horsepower: Approx. 220-230 hp
Naturally Aspirated Torque: Approx. 200-210 lb-ft
Fuel System
Injection Type: Multi-point Fuel Injection (MPI)
Engine Management
ECU Type: Proprietary Mitsubishi Engine Control Unit (ECU), CAN-bus communication introduced in later models
Transmission
Standard Transmission
Manual Transaxle: 5-speed manual (FWD), 6-speed manual (AWD Twin-Turbo - Getrag G5M-R)
Optional Transmission
Automatic Transaxle: 4-speed automatic (INVECS-II with Sportronic shift control in later models)
Features
AWD System: Advanced Full-Time Four-Wheel Drive (AWC) with viscous coupling center differential and Torsen limited-slip rear differential (on Twin-Turbo models)
Dimensions
Exterior Length
Length: Approx. 4615-4675 mm (181.7-184.1 inches)
Exterior Width
Width: Approx. 1840-1845 mm (72.4-72.6 inches)
Exterior Height
Height: Approx. 1270-1275 mm (50.0-50.2 inches)
Wheelbase
Wheelbase: Approx. 2450 mm (96.5 inches)
Weights
Curb Weight: Approx. 1500-1700 kg (3300-3750 lbs) depending on configuration
Safety Features
Ratings
NHTSA Front Impact: Not extensively tested by modern standards, but designed with safety in mind for its era.
Active Features
Active Safety Systems: Anti-lock Braking System (ABS), Active Aero System (adjustable front/rear spoilers and side air ducts), Active Four-Wheel Steering (AWS) on some models, Electronic Control Suspension (ECS) on some models.
Passive Features
Passive Safety Features: Driver and passenger airbags (standard from mid-90s), three-point seatbelts, reinforced safety cell construction.
Technology Features
Infotainment
Audio System: Factory premium audio systems (e.g., Mitsubishi/Infinity) with cassette and CD players. Later models may have integrated digital displays.
Driver Assistance
Advanced Features: Active Aerodynamics, Active Four-Wheel Steering (AWS), Electronic Control Suspension (ECS).
Connectivity
OBD Ii Support: OBD-II compliant from 1996 onwards, though earlier models may use proprietary diagnostic connectors.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first. Check manual for specific recommendations.
Timing Belt Replacement: Critical for 6G72 engines. Typically every 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended. Consult manual for exact viscosity based on climate.
Coolant Type: Ethylene glycol-based antifreeze (typically green) with demineralized water. Specific Mitsubishiprecision coolant may be recommended.
Transmission Fluid Manual: API GL-4 or GL-5 gear oil, SAE 75W-90 recommended for manual transmissions. Specific fluid for Getrag gearbox may be noted.
Transmission Fluid Automatic: Dexron-III or equivalent ATF. Capacity approx. 7-8 liters.
Known Issues
Common Faults: Active Aero system failures, ECS hydraulic leaks, ABS sensor failures, fuel pump failures, oil seal leaks (crankshaft, camshaft), exhaust manifold cracks (turbo models), transmission synchro wear (manual).
Common Issues
Turbocharger Maintenance: Regular oil changes with quality synthetic oil are crucial. Proper cool-down procedures after spirited driving are recommended to prolong turbo life.
Vehicle History
Brand Heritage
Mitsubishi Motors: Mitsubishi's foray into the high-performance sports car segment, building on a reputation for robust engineering and rally-bred technology.
Model Evolution
Generations: First Generation (1990-1999) introduced advanced technologies like Active Aero and ECS. Second Generation (1999-2001) featured updated styling, a larger engine option (in some markets), and refinements.
Production
Manufacturing Location: Japan
Production Period
Production Years: 1990-2001
Awards & Recognition
Recognitions
Automotive Press: Frequently lauded by automotive publications for its technological innovation, performance, and striking design upon release.
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