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Mitsubishi 380 2006 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Year: 2006 Chassis Code: ZJ Production Region: Australia 👋 Introduction Market Position Segment: Large family sedan Target Market: Families, fleet buyers, general...
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Mitsubishi 380 2006 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Year:
2006
Chassis Code:
ZJ
Production Region:
Australia
👋 Introduction
Market Position
Segment:
Large family sedan
Target Market:
Families, fleet buyers, general consumers seeking a comfortable and spacious sedan
Competitive Analysis
Key Competitors:
Holden Commodore, Ford Falcon, Toyota Camry, Nissan Maxima (Australia-specific)
Key Features
Engine:
Powerful 3.8L V6 engine
Interior Space:
Spacious cabin and boot capacity
Ride Comfort:
Focus on comfortable ride quality
Availability:
Developed and sold primarily in Australia
📋 Manual Details
Coverage Areas
Engine:
6G75 3.8L V6 SOHC MIVEC
Transmission:
F5A51 INVECS-II 5-speed automatic
Chassis:
Front-wheel drive (FWD)
Body Styles:
Sedan
Trim Levels:
ES, VRX, GT, GT-P (coverage may vary)
Page Count
Estimated Pages:
High (typical for comprehensive factory service manuals, exact count not provided but implies extensive detail)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Target Audience:
Professional Technicians, Advanced DIY Mechanics
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Print Quality:
Full Printable
Zoom Capability:
YES
Requirements
Software:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system
Engine Management:
Fuel injection system (MPI), ignition system, emission control systems, ECU diagnostics, sensor data
Transmission Automatic:
Internal component overhaul, valve body, torque converter, electronic control module (TCM), shift solenoids, fluid service
Drivetrain:
Front axle, drive shafts, CV joints, differential
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications
Steering:
Power steering system (pump, rack, hoses), steering column, tie rods, alignment
Brakes:
Front and rear brake system, disc brakes, calipers, pads, rotors, brake lines, master cylinder, ABS (Anti-lock Braking System) components and diagnostics
Electrical System:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, component testing
Climate Control:
HVAC system, air conditioning (compressor, condenser, evaporator), heating system, blower motor, controls, refrigerant service
Body And Interior:
Body panel removal and installation, door mechanisms, glass, seating, dashboard, trim panels, interior components
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, occupant restraint systems
Diagnostic Troubleshooting:
Systematic troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotations
Repair:
Step-by-step repair instructions for all major vehicle systems
Disassembly Assembly:
Detailed instructions for removing and reinstalling components and sub-assemblies
Cleaning:
Procedures for cleaning specific components during repair
Installation:
Correct installation procedures for replacement parts and components
Rebuilding:
Detailed procedures for rebuilding major components (e.g., engine, transmission)
Technical Depth
Depth:
Comprehensive, factory-level detail
Diagnostics:
Advanced diagnostic procedures, wiring diagrams, component testing specifications
Specifications:
Critical torque specifications, tolerances, clearances, fluid capacities, electrical specifications
Illustrations:
Includes diagrams, schematics, and pictures to aid in repair procedures
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable due to PDF format (dependent on original scan quality)
Print Quality
Printable:
Yes
Resolution:
High (assumed for professional use)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75
Configuration:
V6, 60-degree bank angle
Displacement:
3.8 Liters (3828 cc)
Valvetrain:
SOHC (Single Overhead Camshaft) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control system)
Bore X Stroke:
95.0 mm x 89.3 mm
Compression Ratio:
9.8:1
Performance
Horsepower Net:
175 kW @ 5250 rpm (235 hp)
Torque Net:
343 Nm @ 3750 rpm (253 lb-ft)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (RON 91 recommended, 95 RON for optimal performance)
Engine Management
ECU Type:
Engine Control Unit (ECU) with CAN communication
Emission Control
Emissions Standard:
Euro 3 / ADR 79/02 (Australian Design Rules)
🔧 Transmission
Standard
Type:
INVECS-II 5-speed Automatic Transmission
Transmission Code:
F5A51
Optional
Manual Transmission:
Not available for this model year in most markets.
Features
Shift Logic:
Adaptive shift logic, manual mode (Tiptronic-style) on higher trims
Fluid Type
Transmission Fluid:
Mitsubishi DiaQueen ATF SP-III (or equivalent specified ATF)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 7.7 Liters (Total fill), 3.5 Liters (Drain and fill)
📐 Dimensions
Exterior
Length:
4885 mm
Width:
1840 mm
Height:
1470 mm
Wheelbase:
2750 mm
Front Track:
1570 mm
Rear Track:
1570 mm
Weights
Kerb Weight:
Approx. 1610 - 1695 kg (depending on trim)
Gross Vehicle Weight:
Approx. 2135 kg
Payload Capacity:
Approx. 425 kg
Cargo
Boot Capacity:
Approx. 518 Liters
🛡️ Safety Features
Ratings
Ancap Rating:
4 Stars (for 2006 model year, based on available data)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebs:
Standard (Electronic Brake-force Distribution)
Traction Control:
Optional (TCS) on some trims
Electronic Stability Control:
Optional (ESC) on some trims (e.g., GT-P)
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags (optional on some trims), curtain airbags (optional on some trims)
Seatbelts:
3-point ELR seatbelts with pre-tensioners and load limiters (front), 3-point ELR seatbelts (rear)
Child Seat Anchors:
ISOFIX mounting points (rear seats)
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, CD player, often with 6-speaker system. Higher trims featured premium audio systems (e.g., Rockford Fosgate on VRX/GT-P).
Display:
Multi-information display (MID) in instrument cluster, optional color LCD screen for climate and audio on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Sensors:
Optional on some trims.
Connectivity
Bluetooth:
Not standard on base models; available as an option or aftermarket on higher trims.
Usb Port:
Not standard; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first (consult manual for specific conditions)
Air Filter Replacement:
Every 30,000 km or 24 months (or as needed based on operating conditions)
Cabin Air Filter:
Every 15,000 km or 12 months (or as needed)
Transmission Fluid Service:
Every 60,000 km or 48 months (drain and fill recommended)
Coolant Replacement:
Every 40,000 km or 24 months (using Mitsubishi Super Long Life Coolant or equivalent)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SJ or SL, ACEA A3/B3 (consult manual for exact specification)
Engine Oil Capacity:
Approx. 4.5 Liters (with filter change)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Mitsubishi Genuine Power Steering Fluid or Dexron III ATF
Known Issues
Interior Trim Wear:
Some reports of wear on interior plastics and fabrics over time.
Automatic Transmission Issues:
While generally robust, some instances of delayed shifting or harsh engagement have been noted; regular fluid changes are crucial.
Suspension Bushings:
Wear in suspension bushings can occur with age and mileage, affecting ride and handling.
Climate Control Blower Motor:
Occasional reports of blower motor failure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Origins:
Founded in 1970, Mitsubishi has a long history in automotive manufacturing, including robust sedans and performance vehicles.
Model Evolution
Predecessor:
Mitsubishi Magna (and Verada)
Development:
The 380 was developed by Mitsubishi Motors Australia (MMA) as a successor to the Magna platform, with significant local engineering and design input.
Production
Production Period:
October 2005 - 2008
Manufacturing Plant:
Tonsley Park, South Australia, Australia
Production Volume:
Lower than anticipated, leading to the closure of MMA's manufacturing operations.
🏆 Awards & Recognition
Recognitions
Australian Design Awards:
While the 380 itself didn't win major individual awards, it was recognized for its local engineering and design effort.
Ratings
Consumer Reviews:
Generally positive for comfort, space, and V6 performance, with some criticism for styling and fuel economy compared to direct competitors.
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