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Best Mitsubishi 380 Service Repair Manual 2005-2009
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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Year Range Covered By Manual: 2005-2009 Generation Model Generation: Fourth Generation (DB) Codes Chassis Code: DB Engine Code: 6G75 (3.8L V6) 👋...
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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Year Range Covered By Manual:
2005-2009
Generation
Model Generation:
Fourth Generation (DB)
Codes
Chassis Code:
DB
Engine Code:
6G75 (3.8L V6)
👋 Introduction
Market Position
Vehicle Market Segment:
Mid-size sedan, successor to the Mitsubishi Magna
Competitive Analysis
Key Competitors:
Holden Commodore (VZ/VE), Ford Falcon (BF/FG), Toyota Camry (XV30/XV40), Nissan Maxima (A34)
Key Features
Design Philosophy:
Australian-designed and manufactured, emphasis on comfort, space, and V6 power
Body Styles:
Sedan
Engine Offering:
Exclusively powered by a 3.8L V6 engine
Trim Levels:
ES, VRX, GTVi, GT, AWD (later variants)
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive mechanical, electrical, and body repair
Page Count
Page Count:
Extensive (Specific count not provided in product data, but implied to be highly detailed for a service manual)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF or similar electronic format)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine management (ECU/ECM), starting, charging
Transmission Systems:
Automatic Transmission (4-speed INVECS-II), clutch, torque converter, gearbox overhaul, electronic control
Drivetrain Systems:
Front-wheel drive, drive shafts, CV joints, differential
Suspension Systems:
Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, wheel alignment
Steering Systems:
Power steering system, steering column, steering rack, hydraulic system
Brake Systems:
Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid, bleeding procedures
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulation
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes
Electrical System:
Battery, starter motor, alternator, wiring diagrams, lighting systems, horn, power windows, central locking
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, interior trim, chassis components
Body Electronics:
Keyless entry, immobilizer, interior lighting, power accessories
Safety Systems:
Airbags (SRS), seat belts, ABS, traction control (if applicable)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug changes, fluid checks and top-offs, tire rotations, brake inspections
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system diagnostics
Repair Procedures:
Component removal and installation, engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, electrical component repair
Component Overhaul:
Detailed instructions for overhauling major components like the engine and transmission
Wiring Diagrams:
Complete electrical wiring schematics for all vehicle systems
Specifications And Tolerances:
Engine clearances, torque specifications, alignment data, fluid capacities
Troubleshooting Flowcharts:
Step-by-step guides to diagnose common and complex issues
Technical Depth
Depth Of Coverage:
Expert-level, suitable for professional mechanics and advanced DIY enthusiasts
Detail Level:
Detailed component removal, disassembly, inspection, repair, and reassembly instructions
Diagnostic Capability:
Enables in-depth diagnosis of engine, transmission, ABS, and other electronic systems
📊 Manual Specifications
File Format
File Format Details:
Likely searchable PDF with high-resolution diagrams and illustrations
Print Quality
Illustration Quality:
High-quality, clear diagrams, schematics, and photographs
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally aspirated V6 SOHC
Engine Code:
6G75
Displacement:
3.8 Liters (3828 cc)
Bore X Stroke:
95.0 mm x 89.3 mm
Compression Ratio:
9.9:1
Valve Train:
SOHC (Single Overhead Camshaft), 24 valves (4 per cylinder)
Performance
Horsepower Output:
Approx. 175 kW (235 hp) at 5250 rpm (varies slightly by year/tune)
Torque Output:
Approx. 343 Nm (253 lb-ft) at 4000 rpm (varies slightly by year/tune)
Fuel System
Fuel Type:
Unleaded Petrol (91 RON recommended)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Emission Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation), O2 Sensors
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ/SL/SM or ILSAC GF-2/GF-3, SAE 10W-30 or 10W-40
Engine Oil Capacity:
Approx. 5.0 Liters (with filter change)
Coolant Type:
Mitsubishi Super Long Life Coolant (Yellow) or equivalent ethylene glycol-based coolant
Coolant Capacity:
Approx. 8.5 Liters
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (INVECS-II)
Optional
Optional Transmission:
5-speed Manual (rarely fitted to 380, more common on Magna)
Features
Automatic Transmission Features:
Sequential shift (Tiptronic style), Power/Snow modes
Fluid Specifications
Automatic Transmission Fluid Type:
DIA Queen ATF-SP III or equivalent (MS 818048)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 3.7 Liters (drain and fill), 8.3 Liters (overhaul)
📐 Dimensions
Exterior
Length:
Approx. 4880 mm
Width:
Approx. 1780 mm
Height:
Approx. 1450 mm
Wheelbase:
Approx. 2700 mm
Front Track:
Approx. 1515 mm
Rear Track:
Approx. 1510 mm
Weights
Kerb Weight:
Approx. 1550-1650 kg (depending on trim and options)
Gross Vehicle Weight:
Approx. 2050 kg
Cargo
Boot Capacity:
Approx. 490 Liters
Wheels And Tires
Standard Wheel Size:
16-inch or 17-inch alloy wheels
Standard Tire Size:
205/65 R16 or 215/55 R17 (varies by trim)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
+45 mm to +48 mm (typical)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP rating (for early models, later revisions may vary)
Active Features
Active Safety Features:
ABS, EBD, Traction Control (on some models, often ESP or ASC)
Passive Features
Passive Safety Features:
Dual front airbags, side airbags, curtain airbags (optional), pretensioner seatbelts, collapsible steering column
💡 Technology Features
Infotainment
Infotainment System:
Optional premium audio systems, CD player, radio (AM/FM), optional in-dash CD stacker
Driver Assistance
Driver Assistance Features:
Cruise control, trip computer
Connectivity
Connectivity Options:
Limited by modern standards; may include auxiliary input for audio on later models.
Comfort Features
Comfort And Convenience:
Power adjustable seats (driver/passenger), climate control (manual or automatic), power windows, power mirrors, tilt/telescopic steering wheel
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (or 7,500 km for severe conditions)
Air Filter Replacement:
30,000 km or 24 months
Spark Plug Replacement:
100,000 km (for iridium-tipped plugs)
Transmission Fluid Change Interval:
80,000 km (or 40,000 km for severe conditions)
Coolant Replacement Interval:
100,000 km or 5 years, then every 80,000 km or 4 years
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Power steering fluid (specific type may vary, consult manual for exact specification)
Known Issues
Common Maintenance Items:
Regular inspection of suspension components, potential for radiator leaks on older units, water pump wear
Potential Electrical Issues:
Minor issues with power window regulators, keyless entry fob battery life
Engine Management Notes:
Generally robust 6G75 engine, but catalytic converter health and O2 sensor function are critical for emissions and performance
Transmission Performance:
INVECS-II transmission is generally reliable, but fluid condition is crucial. Torque converter lock-up issues can sometimes occur with age and mileage.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Long history of automotive manufacturing, known for reliability and innovation, particularly in rally sports and performance vehicles
Model Evolution
Predecessor:
Mitsubishi Magna (TW series)
Development Purpose:
Designed and manufactured in Australia to compete with strong local rivals (Holden and Ford) in the large sedan market
Key Distinction:
Last large sedan developed and produced by Mitsubishi in Australia before the closure of the Adelaide plant in 2008
Production
Production Location:
Mitsubishi Motors Australia factory, Adelaide, South Australia
Production Years:
2005-2009
🏆 Awards & Recognition
Recognitions
Australian Design Awards:
Likely received positive reviews for its Australian design and engineering, though specific awards are not detailed in product info.
Ratings
Safety Ratings Summary:
Achieved a respectable 4-star ANCAP rating, indicating good passive safety for its era.
Certifications
Manufacturing Standards:
Manufactured to Australian Design Rules (ADRs) and Mitsubishi's global quality standards.