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Mitsubishi 380 2005-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Production Years: 2005-2008 Codes Platform Code: TP 👋 Introduction Market Position Positioning: The Mitsubishi 380 was an Australian-designed and manufactured large family...
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Mitsubishi 380 2005-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Production Years:
2005-2008
Codes
Platform Code:
TP
👋 Introduction
Market Position
Positioning:
The Mitsubishi 380 was an Australian-designed and manufactured large family sedan, positioned as a comfortable and reliable vehicle in its segment, competing with models like the Holden Commodore and Ford Falcon.
Competitive Analysis
Competitors:
Key competitors during its production run included the Holden Commodore (VE series), Ford Falcon (BF series), and Toyota Aurion.
Key Features
Distinguishing Features:
Notable for its Australian design input, front-wheel-drive layout in a segment often dominated by rear-wheel-drive, and a focus on passenger comfort and refinement.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Extensive (Factory Service Manuals typically range from 1000-3000+ pages)
Manual Type
Type:
Complete Official Full Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostic, repair, and overhaul procedures for all engine variants used in the 380, including timing belt/chain, lubrication, cooling, fuel injection, ignition, and emissions control systems.
Transmission:
Comprehensive coverage of automatic and manual transmission servicing, diagnostics, repair, and overhaul, including fluid specifications and procedures.
Drivetrain:
Information on front-wheel-drive system components, including drive axles, CV joints, differentials, and related maintenance.
Brakes:
In-depth coverage of braking systems, including hydraulic components, ABS, EBD, brake pads, rotors, calipers, lines, and bleeding procedures.
Suspension Steering:
Detailed information on front and rear suspension components (struts, shocks, springs, control arms, ball joints, bushings), wheel alignment specifications, and steering system diagnostics and repair.
Electrical Electronics:
Extensive wiring diagrams, diagnostic procedures for electrical systems, including lighting, power windows, locks, mirrors, climate control, audio systems, and ECUs.
Climate Control:
Service and repair of the HVAC system, including refrigerant handling, compressor, condenser, evaporator, and blower motor.
Body Chassis:
Information on body panel removal and installation, structural repairs, interior trim, exterior trim, glass replacement, and chassis lubrication.
Diagnostics:
On-board diagnostics (OBD-II) information, diagnostic trouble codes (DTCs), and systematic troubleshooting guides for all vehicle systems.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, tire rotation, and scheduled servicing.
Repair:
Step-by-step repair instructions for virtually all components and systems of the vehicle, from minor adjustments to major component overhauls.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides to help identify and resolve problems efficiently.
Disassembly Assembly:
Detailed procedures for the complete disassembly and reassembly of the vehicle and its major components, with exploded views.
Technical Depth
Depth:
Complete factory-level technical depth, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams.
Print Quality
Printability:
Printable without any restriction, allowing users to print specific sections or the entire manual.
Binding Type
Delivery Method:
Instant Digital Download
Paper Type
Requirements:
Adobe PDF Reader required for access and viewing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 Petrol
Engine Code:
6G75
Displacement:
3.8 Liters (3828 cc)
Bore X Stroke:
95.0 mm x 90.0 mm
Compression Ratio:
9.8:1
Power Output:
Approx. 175 kW (235 hp) @ 5250 rpm (varies slightly by model/year)
Torque Output:
Approx. 343 Nm (253 lb-ft) @ 4000 rpm (varies slightly by model/year)
Fuel System
Induction:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (RON 91 or higher recommended)
Fuel Tank Capacity:
Approx. 62 Liters (16.4 US gallons)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (standard on some early models)
Optional
Transmission Type:
4-Speed INVECS-II Sport Mode Automatic Transmission (common)
Features
Automatic Features:
Adaptive shift control, sequential manual shifting mode ('Sport Mode').
📐 Dimensions
Exterior
Length:
Approx. 4880 mm (192.1 in)
Width:
Approx. 1775 mm (69.9 in)
Height:
Approx. 1460 mm (57.5 in)
Wheelbase:
Approx. 2720 mm (107.1 in)
Track Width Front:
Approx. 1515 mm (59.6 in)
Track Width Rear:
Approx. 1505 mm (59.3 in)
Ground Clearance:
Approx. 135 mm (5.3 in)
Weights
Curb Weight:
Approx. 1550 - 1650 kg (3417 - 3638 lbs) depending on trim and transmission
Cargo
Trunk Volume:
Approx. 474 Liters (16.7 cu ft)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP safety rating (for certain configurations tested).
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all models.
Ebd:
Electronic Brakeforce Distribution (EBD) standard.
TCS:
Traction Control System (TCS) available on higher trims and later models.
Esp:
Electronic Stability Program (ESP) or Active Stability Control (ASC) available on higher trims and later models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side and curtain airbags available on higher trims.
Seatbelts:
3-point inertia reel seatbelts with pre-tensioners and load limiters for front seats.
Child Anchors:
ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio. Higher trims featured premium audio systems, often with multi-disc CD changers and subwoofer options.
Navigation:
Optional GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Parking Sensors:
Optional rear parking sensors available on certain trims.
Connectivity
Aux Input:
Auxiliary audio input jack available on later models or via aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 15,000 km (9,321 miles) or 12 months, whichever comes first, using synthetic oil.
Air Filter:
Inspect every 15,000 km, replace as needed. Replace every 30,000 km or as per manual.
Cabin Filter:
Replace every 30,000 km or annually.
Spark Plugs:
Replace Iridium spark plugs at 100,000 km intervals.
Timing Belt:
The 6G75 engine uses a timing chain, which is designed for the life of the engine and does not require periodic replacement unless worn or noisy. (Verify chain tensioner and guides if issues arise).
Fluid Specifications
Engine Oil:
SAE 10W-30 or 10W-40 Synthetic, API SN/SM/SL or ILSAC GF-5/GF-4 compliant. Capacity: Approx. 4.5 Liters (4.8 US qt) with filter.
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent (50/50 mix of ethylene glycol and deionized water). Capacity: Approx. 8.5 Liters (9.0 US qt).
Transmission Fluid Auto:
DiaQueen ATF-SP III or equivalent. Capacity: Approx. 6.4 Liters (6.8 US qt) for fill, higher for complete overhaul.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil. Capacity: Approx. 2.0 Liters (2.1 US qt).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mitsubishi Genuine Power Steering Fluid or equivalent ATF Dexron III/Mercon. Capacity: Approx. 0.9 Liters (0.95 US qt).
Known Issues
Common Problems:
Interior trim creaks and rattles, some reports of early transmission issues (often related to fluid degradation), potential for power steering pump noise or leaks, alternator bearing wear over time.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Predecessor:
Mitsubishi Magna (TH, TL, TW series).
Development:
The 380 was a significant redesign of the Magna platform, with a focus on improved styling, interior refinement, and chassis dynamics, primarily developed in Australia.
Production
Manufacturing Location:
Mitsubishi's Tonsley Park assembly plant in South Australia.
Production End Reason:
Production ceased in 2008 due to declining sales and the closure of Mitsubishi's Australian manufacturing operations.
🏆 Awards & Recognition
Recognitions
Australian Design Award:
While not a specific award, its Australian design and engineering were highlighted as a key selling point and a point of pride for local manufacturing.
Ratings
Consumer Reviews:
Generally received positive reviews for comfort, ride quality, and value for money, though sales figures did not always reflect this.
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