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Mitsubishi 380 2005-2008 Service Repair Workshop Manual

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The Mitsubishi 380, produced from 2005 to 2008 as part of the DB Series, represents a significant chapter in Australian automotive development, based on the Japanese Mitsubishi Galant but re-engineered...
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Mitsubishi 380 2005-2008 Service Repair Workshop ManualMitsubishi 380 2005-2008 Service Repair Workshop ManualMitsubishi 380 2005-2008 Service Repair Workshop Manual
The Mitsubishi 380, produced from 2005 to 2008 as part of the DB Series, represents a significant chapter in Australian automotive development, based on the Japanese Mitsubishi Galant but re-engineered for the local market. Powered by a robust 3.8-liter 6G75 V6 engine, it offered approximately 180 kW of power and 343 Nm of torque, paired with either a 6-speed manual or a 4-speed automatic transmission featuring Sport Mode. This front-wheel-drive sedan was designed with a focus on passenger comfort and a balanced driving experience, incorporating features like ABS, EBD, and TCS, with optional side airbags contributing to its 4-star ANCAP safety rating. Its substantial dimensions, including a wheelbase of 2830 mm, provided a spacious interior for its intended use as a family sedan. This comprehensive Service Repair Workshop Manual provides complete service and repair instructions for the Mitsubishi 380 (DB Series) models from 2005 to 2008. It covers all major vehicle systems, including detailed procedures for engine mechanical and electrical components, fuel and emission control systems, clutch, manual and automatic transmissions, driveshafts, suspension, steering, brake systems, and body electrical and interior components. The manual also includes routine maintenance schedules, troubleshooting guides, diagnostic procedures, and detailed wiring schematics, all presented in clear, accurate English. Designed for professional technicians and discerning owners, this resource ensures precise maintenance and repair, mirroring the information used by authorized service departments.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Model Years Covered:
2005, 2006, 2007, 2008
Generation
Generation Designation:
DB Series
Codes
Platform Code:
DB
👋 Introduction
Market Position
Target Audience:
Independent auto service professionals and discerning car owners with basic to advanced mechanical skills.
Competitive Analysis
Comparison To Oem:
Provides the same detailed specifications and procedures used by authorized Mitsubishi dealer service departments.
Key Features
Content Quality:
Accurate, clear, and concise text with illustrations and diagrams for easy understanding.
Resource Value:
Enables users to be better informed and knowledgeably discuss repairs with technicians, potentially saving significant costs on common maintenance tasks.
Uniqueness:
Vehicle-specific, not generic repair information, ensuring precision and accuracy.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair instructions
Page Count
Estimated Page Count:
Likely over 1000 pages, typical for comprehensive workshop manuals
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes, comprehensive coverage including disassembly, inspection, repair, and reassembly of engine components.
Engine Electrical:
Yes, includes wiring diagrams, component testing, and troubleshooting for the engine control system.
Emission Control:
Yes, detailed information on emission control systems, sensors, and diagnostic procedures.
Fuel System:
Yes, covers fuel injection system, fuel pump, injectors, pressure regulation, and diagnostics.
Clutch System:
Yes, includes repair and adjustment procedures for the clutch assembly.
Manual Transaxle:
Yes, detailed repair and maintenance procedures for the manual gearbox.
Automatic Transaxle:
Yes, comprehensive coverage for automatic transmission repair, diagnostics, and fluid specifications.
Driveshaft Axle:
Yes, includes service and repair for driveshafts, CV joints, and axles.
Suspension System:
Yes, covers front and rear suspension components, alignment, and repair.
Steering System:
Yes, includes power steering system repair, steering column, and wheel alignment.
Restraint System:
Yes, covers airbags, seat belts, and related components.
Brake System:
Yes, detailed procedures for brake system maintenance, repair, and ABS diagnostics.
Body Interior Exterior:
Yes, includes body panel repair, trim removal, and interior component servicing.
Body Electrical:
Yes, covers lighting, power windows, locks, and other body electrical systems, including wiring schematics.
HVAC:
Yes, includes service and repair for the heating, ventilation, and air conditioning system.
Procedures Included
Maintenance:
Yes, step-by-step instructions for routine maintenance tasks like oil changes, filter replacements, and fluid checks.
Troubleshooting:
Yes, comprehensive diagnostic guides and flowcharts for identifying and resolving common and uncommon issues.
Repair:
Yes, detailed instructions for component removal, repair, and reinstallation.
Diagnostics:
Yes, includes procedures for engine, transmission, and ABS diagnostics using scan tools and manual methods.
Wiring Schematics:
Yes, detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Professional level, suitable for dealership technicians and experienced DIYers. Covers everything from basic maintenance to complete overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75 (SOHC V6)
Displacement:
3.8 Liters (3828 cc)
Performance
Horsepower:
Approximately 180 kW (241 hp) at 6000 rpm (varies slightly by trim and year)
Torque:
Approximately 343 Nm (253 lb-ft) at 4000 rpm (varies slightly by trim and year)
Fuel System
Injection Type:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Engine Mechanical
Cylinder Configuration:
V6, 60-degree bank angle
Valve Train:
SOHC (Single Overhead Camshaft) with 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
6-speed manual transaxle (standard on some models)
Optional
Transmission Type:
4-speed INVECS-II automatic transaxle with Sport Mode (optional on most models)
Features
Automatic Features:
Adaptive shift logic, manual override ('Sport Mode') allowing sequential gear selection.
📐 Dimensions
Exterior
Wheelbase:
2830 mm (111.4 in)
Length:
4887 mm (192.4 in)
Width:
1845 mm (72.6 in)
Height:
1460 mm (57.5 in)
Weights
Curb Weight:
Approximately 1600-1700 kg (3527-3748 lbs), depending on transmission and trim.
🛡️ Safety Features
Ratings
Ancap Rating:
Achieved 4 stars in Australian ANCAP crash testing during its production period.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS) (standard or optional depending on trim).
Passive Features
Passive Safety:
Driver and front passenger airbags, side curtain airbags (optional on some models), front and rear crumple zones, side impact protection beams.
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD/MP3 player, optional premium audio systems with amplifier and subwoofer on higher trims.
Climate Control:
Manual air conditioning, optional dual-zone climate control with automatic temperature regulation.
Driver Assistance
Cruise Control:
Standard on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first (refer to manual for specific conditions).
Spark Plug Replacement:
Typically around 100,000 km for iridium-tipped plugs (refer to manual for exact type and interval).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SM or ILSAC GF-4 (refer to manual for exact specifications and capacity).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (refer to manual for specific fluid and capacity).
Transmission Fluid Automatic:
DIA QUEEN ATF SP-III or equivalent (refer to manual for specific fluid and capacity).
Coolant Type:
Long-life ethylene glycol based coolant (e.g., Mitsubishi Super Long Life Coolant, or equivalent).
Known Issues
Common Problems:
Potential issues include minor electrical gremlins, wear on suspension components (bushings), and occasional transmission solenoid issues in higher mileage automatic units. Heater core leaks have also been reported in some cases.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Heritage:
The Mitsubishi 380 was a locally developed Australian market vehicle, based on the Japanese Mitsubishi Galant (8th Generation, E33A chassis), but significantly re-engineered and styled for the Australian market by Mitsubishi Motors Australia.
Production
Production Period:
2005 - 2008
Manufacturing Location:
Tonsley Park, South Australia, Australia
🏆 Awards & Recognition
Recognitions
Crash Test Rating:
4-star ANCAP safety rating.
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