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Mitsubishi 380 2005-2008 Workshop Service Manual Repair

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Years Covered: 2005, 2006, 2007, 2008 Codes Platform Code: PS (also known as Mitsubishi PS platform) 👋 Introduction Market Position Market Segment:...
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Mitsubishi 380 2005-2008 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Years Covered:
2005, 2006, 2007, 2008
Codes
Platform Code:
PS (also known as Mitsubishi PS platform)
👋 Introduction
Market Position
Market Segment:
Large family sedan, mid-size executive sedan.
Competitive Analysis
Key Competitors Australia:
Holden Commodore, Ford Falcon, Toyota Camry (larger variants).
Key Features
Design Basis:
Based on the Mitsubishi 380 platform, a successor to the Mitsubishi Magna and Verada, specifically developed for the Australian market.
📋 Manual Details
Coverage Areas
Regions Covered:
Primarily Australian market, with potential applicability to other regions where the Mitsubishi 380 was sold or based on common Mitsubishi platforms.
Page Count
Estimated Page Count:
Hundreds of pages (as described in product information)
Manual Type
Type:
Workshop Service Manual / Repair Manual / Factory Service Manual
Language
Language:
English
Format
Delivery Method:
Instant Download
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, diagnostics, repair procedures, specifications for the 3.8L V6 engine.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, evaporative emissions control.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant specifications.
Ignition System:
Ignition coils, spark plugs, ignition timing, diagnostics.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, emissions control components.
Transmission Manual:
Manual transmission repair, maintenance, fluid specifications, clutch system.
Transmission Automatic:
Automatic transmission repair, maintenance, fluid specifications, torque converter, shift control.
Drivetrain:
Axles, drive shafts, CV joints, differential maintenance and repair.
Suspension Front:
MacPherson strut system, control arms, ball joints, bushings, springs, shock absorbers.
Suspension Rear:
Multi-link suspension, control arms, bushings, springs, shock absorbers.
Steering System:
Power steering system, steering rack, tie rods, steering column, alignment specifications.
Brake System:
Front and rear disc brakes, ABS system, brake fluid specifications, caliper and rotor replacement, bleeding procedures.
Electrical System:
Battery, charging system, starter motor, alternator, lighting system, power windows, central locking.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, bumper replacement, chassis repair principles.
Climate Control:
Air conditioning system, heater core, blower motor, HVAC controls, refrigerant specifications.
Safety Systems:
Airbag system diagnostics and replacement, seat belt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection.
Troubleshooting:
Diagnostic charts for various symptoms, common fault identification and resolution.
Engine Repair:
Engine rebuild procedures, piston and ring replacement, cylinder head removal and reassembly, valve adjustments.
Transmission Overhaul:
Complete disassembly, inspection, and reassembly of both manual and automatic transmissions.
Brake Service:
Brake pad and rotor replacement, brake caliper service, brake line replacement, ABS sensor replacement.
Electrical Diagnostics:
Circuit tracing, component testing, wiring diagram interpretation.
Body Repair:
Minor dent repair, panel alignment, trim piece replacement.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth:
Professional level with detailed step-by-step instructions, specifications, and diagnostic information, suitable for DIY enthusiasts with mechanical aptitude.
📊 Manual Specifications
File Format
Printability:
Full Printable
Zoom Functionality:
YES
Searchability:
Likely searchable due to PDF format, depending on OCR quality.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR (for potential .zip or .rar archives).
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75
Engine Type:
SOHC V6, naturally aspirated
Displacement:
3.8 Liters (3828 cc)
Performance
Horsepower Peak:
Approximately 175 kW (235 hp) at 5250 rpm (varies slightly by model year/tune).
Torque Peak:
Approximately 343 Nm (253 lb-ft) at 4000 rpm (varies slightly by model year/tune).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (91 RON recommended, 95 RON for optimal performance)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed INVECS-II Sports Mode Automatic Transmission
Optional
Transmission Type Optional:
6-speed Manual Transmission (less common, primarily in base models)
Features
Sports Mode:
Adaptive shift logic that adjusts to driving style.
📐 Dimensions
Exterior
Length:
Approximately 4855 mm (191.1 in)
Width:
Approximately 1785 mm (70.3 in)
Height:
Approximately 1450 mm (57.1 in)
Wheelbase:
Approximately 2700 mm (106.3 in)
Weights
Curb Weight:
Approximately 1550 - 1650 kg (3417 - 3638 lbs) depending on trim and transmission.
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP rating for most models during its production run.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS - standard on many models), Electronic Stability Control (ESC - introduced as standard on later models or optional).
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags (on higher trims), crumple zones, reinforced safety cell.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Mitsubishi branded CD player with radio, often with optional amplifier and subwoofer on higher trims.
Navigation:
Optional GPS navigation system available on premium models.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Bluetooth:
Available on later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (refer to manual for exact specification based on driving conditions).
Major Service Interval:
Refer to manual for specific items at 30,000 km, 60,000 km, etc. (e.g., spark plugs, drive belts).
Fluid Specifications
Engine Oil:
API SN or higher, SAE 5W-30 or 5W-40 (check manual for exact viscosity and type, often synthetic).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (ethylene glycol-based with long-life additives), typically pink or orange.
Automatic Transmission Fluid:
DIAQueen ATF-SPII or equivalent (specific to Mitsubishi 5-speed auto).
Manual Transmission Fluid:
GL-4 SAE 75W-85 or GL-4 SAE 75W-90 gear oil.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Item:
Front suspension components (bushings, ball joints) due to the vehicle's weight and typical usage.
Potential Electrical:
Occasional issues with window regulators, power seat motors, or dashboard illumination.
Engine Reliability Comment:
The 6G75 V6 engine is generally considered robust if properly maintained. Timing belt replacement is critical at specified intervals (though the 6G75 is a chain-driven OHC design, not belt).
📚 Vehicle History
Brand Heritage
Brand Origin:
Mitsubishi Motors, Japan. The 380 was a unique Australian-developed and manufactured model.
Model Evolution
Predecessor:
Mitsubishi Magna and Verada.
Development Focus:
Developed by Mitsubishi Motors Australia (MMA) as a crucial local product in response to changing market demands.
Production
Manufacturing Location:
Tonsley Park, South Australia, Australia.
Production Years:
October 2005 – March 2008.
Sales Performance Comment:
Sales were significantly below initial targets, leading to the cessation of local manufacturing for Mitsubishi Australia.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific major awards are not widely publicized, the vehicle was recognized for its comfort, handling, and value in the Australian market by automotive journalists.
Ratings
Safety Rating:
4-star ANCAP.
Certifications
Manufacturing Standards:
Manufactured to Australian Design Rules (ADRs) and Mitsubishi global quality standards.
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