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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete overhaul, inspection, timing belt, cylinder head, pistons, crankshaft, lubrication system.
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Engine Electrical:
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Ignition system, starting system, charging system, sensors, ECU diagnostics, wiring diagrams.
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Emission Control:
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PCV system, EGR system, evaporative emission control, catalytic converter, emission control sensors.
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Fuel System:
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Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank, EFI system.
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Clutch System:
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Clutch disc, pressure plate, release bearing, hydraulic system (master and slave cylinders).
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Manual Transaxle:
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Gearbox overhaul, gear synchronizers, shift mechanism, clutch housing, lubrication.
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Automatic Transaxle:
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Transmission overhaul, valve body, torque converter, planetary gears, hydraulic controls, electronic control unit.
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Driveshaft And Axle:
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CV joints, drive axles, propeller shaft (if applicable), wheel bearings, differential.
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Suspension System:
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Front and rear suspension components, struts, shock absorbers, control arms, bushings, alignment specifications.
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Steering System:
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Power steering pump, steering rack, tie rods, steering column, alignment specifications.
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Restraint System:
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Airbag system (SRS), seat belts, SRS component locations, diagnostic procedures.
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Brake System:
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Front and rear brakes (disc/drum), ABS system, brake lines, master cylinder, calipers, pads, rotors.
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Body Interior Exterior:
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Body panel removal/installation, door mechanisms, seat removal, interior trim, exterior trim, glass replacement.
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Body Electrical:
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Lighting system, power windows, power locks, mirrors, wipers, horn, audio system, instrument cluster.
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HVAC System:
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Air conditioning system, heater core, blower motor, climate control panel, refrigerant charging.
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Procedures Included
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General Maintenance:
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Oil changes, filter replacements, fluid checks and top-ups, tire rotation, spark plug replacement.
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Troubleshooting:
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Diagnostic flowcharts, symptom-based troubleshooting guides for all major systems.
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Repair Procedures:
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Step-by-step instructions for component removal, installation, and overhaul.
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Diagnostics:
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OBD-II diagnostic trouble codes (DTCs), sensor testing, actuator testing.
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Wiring Schematics:
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Detailed electrical wiring diagrams for all vehicle systems.
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Technical Depth
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Depth:
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Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics.
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Maintenance
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Service Intervals
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Engine Oil Change:
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Every 3,750 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual).
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Engine Air Filter:
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Inspect every 15,000 miles, replace as needed or every 30,000 miles.
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Cabin Air Filter:
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Replace annually or as needed based on air quality.
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Fluid Specifications
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Engine Oil Type:
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SAE 5W-30 or 5W-40 API SG or higher (Refer to manual for exact specification and capacity).
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Coolant Type:
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Ethylene Glycol based, typically Asian Red/Pink or Green (Refer to manual for Mitsubishi specific type and capacity).
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Brake Fluid:
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DOT 3 or DOT 4 (Refer to manual for specific requirement).
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Known Issues
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Engine:
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Timing belt failure if not replaced on schedule (critical for interference engine), potential for oil leaks from valve cover gaskets or oil pan.
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Transmission:
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Erratic shifting, slipping in automatic transmissions, especially with neglected fluid maintenance.
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Suspension:
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Worn suspension bushings, strut mounts, and ball joints leading to knocking noises or poor handling.
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Electrical:
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Window regulator failures, power lock actuator issues, dashboard warning light illumination without apparent cause.
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