🏷️ Basic Information

Make:

Mitsubishi

Model:

Carisma

Production Years:

1996-2003

Generation Identifier:

DA1A

👋 Introduction

Target Audience:

Do-it-yourself enthusiasts and professional mechanics seeking accurate and comprehensive repair information.

Quality Assurance:

Marketed as a high-quality, factory-equivalent manual, distinct from lower-quality 'home-made' alternatives.

Content Highlight:

Detailed illustrations, step-by-step instructions, numbered sub-steps, notes, cautions, and warnings.

Cost Effectiveness:

An inexpensive way to maintain and repair the vehicle, saving on dealership service costs.

📋 Manual Details

Coverage Areas:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 models, all styles

Total Pages:

5500+

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed repair procedures for engine block, cylinder head, pistons, rings, crankshaft, camshaft, timing components, lubrication system.

Engine Control System:

Diagnosis and repair of Engine Control Module (ECM), sensors (Camshaft Position, Crankshaft Position, MAP, TPS, O2), actuators, fuel injection system.

Cooling System:

Procedures for radiator, water pump, thermostat, cooling fan system, hoses, and coolant specifications.

Fuel System:

Maintenance and repair of fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, and evaporative emission control system (Charcoal Canister).

Transmission Manual:

Service and repair of manual transaxle assembly, clutch unit, clutch master and slave cylinders, shift mechanisms, and fluid specifications.

Transmission Automatic:

Repair and diagnostic procedures for automatic transaxle assembly, torque converter clutch, valve body, and fluid specifications.

Drive Shaft:

Inspection, replacement, and repair of front drive shafts and CV joints.

Brake System:

Detailed procedures for brake master cylinder, brake booster, brake actuator (ABS components), brake lines, calipers, pads, rotors, and brake fluid specifications.

Steering System:

Diagnosis and repair of power steering system, steering column, steering rack, and associated components.

Suspension Front:

Repair of front suspension arms, struts, shock absorbers, springs, stabilizer bar, and wheel alignment procedures.

Suspension Rear:

Service for rear suspension system, shock absorbers, springs, control arms, and rear wheel alignment.

Wheel And Tire System:

Information on tire specifications, wheel bolt patterns, and tire pressure monitoring.

Electrical System:

Comprehensive troubleshooting and repair procedures for the vehicle's electrical system, including starter system, charging system (generator), ignition system, lighting system, combination meter, audio & visual system, and power accessories.

Wiring Diagrams:

Detailed wiring diagrams for all electrical systems, aiding in diagnosis and repair of wire harness issues.

Supplemental Restraint System:

Information on airbags (front, side, curtain shield), seat belt warning system, and related sensors.

Body Repair:

Procedures for body panel repair, including doors, bumpers, and structural components.

Air Conditioning System:

Service and repair of the air conditioning system, including refrigerant, blower, condenser, and controls.

Emission Control Systems:

Details on emission control components and their function, including the charcoal canister.

Wiper Washer System:

Maintenance and repair of windshield wiper motors, blades, and washer systems.

Interior Systems:

Covers components like instrument panel, seat belts, power windows, sunroof, and interior trim.

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, and inspections.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon issues.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation.

Diagnostics:

Includes information on identifying fault codes and using diagnostic tools.

Disassembly Reassembly:

Detailed procedures for complete disassembly and reassembly of major vehicle components.

Depth:

Comprehensive coverage suitable for both do-it-yourselfers and experienced mechanics, including advanced diagnostics and rebuild procedures.

📊 Manual Specifications

Format:

PDF

Compatibility:

Windows, Mac, Linux

Printability:

All pages are printable without restriction.

Size Mb:

230mb

Scanned:

Yes

Searchability:

Implied searchable due to PDF format, with numbered table of contents for easy navigation.

⚙️ Engine Specifications

Engine Variants:

The manual covers multiple engine variants commonly found in the 1996-2003 Mitsubishi Carisma, likely including 1.3L, 1.6L (4G92), and 1.8L (4G93) petrol engines, and potentially diesel variants (e.g., 1.9 TD/DI-D).

Engine Details:

Specific horsepower, torque, and displacement figures for each engine variant are detailed within the manual.

Fuel Delivery:

Covers multi-point fuel injection (MPI) and potentially direct injection for diesel models.

🔧 Transmission

Manual Transmission:

Likely includes 5-speed manual transmissions.

Automatic Transmission:

Likely includes 4-speed automatic transmissions.

Transmission Types:

Covers both Manual Transaxle System and Automatic Transaxle Assy.

📐 Dimensions

Body Styles:

Covers all styles, typically including 4-door sedan and 5-door hatchback body styles.

Curb Weight:

Specifications for curb weight are typically included, varying by engine and body style.

🛡️ Safety Features

Airbags:

Details on Supplemental Restraint System (SRS) components including front airbags, side airbags, and curtain shield airbags.

Seat Belts:

Information on seat belt systems, including seat belt warning systems.

ABS:

Coverage of the Anti-lock Braking System (ABS) components and diagnostics.

💡 Technology Features

Audio Visual System:

Details on the Radio Receiver Assy and Amplifier Antenna Assy, suggesting coverage for the factory audio system.

ABS:

Anti-lock Braking System (ABS) is covered, indicating basic electronic driver assistance features.

Power Windows:

Procedures for the Power Window Control System are included.

Sun Roof:

Coverage for the Sun Roof System is present.

Power Mirrors:

Details on the Power Mirror Control System are likely included.

🔧 Maintenance

Routine Maintenance:

The manual provides detailed service intervals for oil changes, filter replacements, brake inspections, fluid checks, and belt inspections.

Engine Oil:

Specific recommendations for engine oil viscosity (e.g., SAE 10W-40, 5W-30) and API service classification are provided.

Coolant:

Specifications for engine coolant type and mixture ratio (e.g., ethylene glycol-based).

Brake Fluid:

Recommended brake fluid type (e.g., DOT 3 or DOT 4).

Transmission Fluid Manual:

Specifications for manual transmission fluid (e.g., API GL-4, SAE 75W-90).

Transmission Fluid Automatic:

Specifications for automatic transmission fluid (e.g., Diaqueen SPIII or equivalent).

Common Faults:

While specific known issues are not listed in the product description, such a comprehensive manual would typically cover common wear items and potential problems like suspension wear, clutch issues, and electrical gremlins characteristic of vehicles from this era.

📚 Vehicle History

Mitsubishi Motors:

Mitsubishi Motors is a Japanese automotive manufacturer with a long history of producing reliable vehicles.

Carisma Development:

The Carisma was developed in collaboration with Volvo and was Mitsubishi's competitor in the compact family car segment in Europe. It was produced at the NedCar plant in the Netherlands.

Manufacturing Location:

Born (Netherlands)

🏆 Awards & Recognition

Industry Awards:

No specific awards are mentioned in the product information, but the Carisma was positioned as a competitive European compact car.