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Mitsubishi Carisma Workshop Service Repair Manual 1996-2003 (7 000+ Pages 391MB Searchable Indexed iPad-ready)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Production Years: 1996-2003 Codes Platform: Mitsubishi Space Wagon platform (preceded the Colt Plus and Lancer Sportback) 👋 Introduction Market Position Target Audience:...
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Mitsubishi Carisma Workshop Service Repair Manual 1996-2003 (7 000+ Pages 391MB Searchable Indexed iPad-ready)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Production Years:
1996-2003
Codes
Platform:
Mitsubishi Space Wagon platform (preceded the Colt Plus and Lancer Sportback)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself vehicle owners and professional automotive technicians.
Competitive Analysis
Value Proposition:
Provides dealer-level repair and maintenance information at a fraction of the cost, enabling owners to maintain their vehicles effectively and affordably.
Key Features
Manual Attributes:
Detailed illustrations, step-by-step instructions, troubleshooting guides, electrical wiring diagrams, notes, cautions, and warnings.
📋 Manual Details
Coverage Areas
Covered Models And Engines:
All models and engine variants for the 1996-2003 production years.
Page Count
Total Pages:
7,000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Engine Coolant, Engine Control System, Engine Mechanical (Disassembly/Reassembly), Cooling System, Cooling Fan System, Ignition System, Starting System, Fuel System, Lubrication System, Emission Control Systems, SFI System.
Transmission And Drivetrain:
Transmission (Manual Transaxle System), Drive Shaft, Drive Belt, Differential Case Assy, Output Shaft Assy, Input Shaft Assy, Torque Converter Clutch, Manual Transaxle Assy.
Brakes:
Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Rear Brake, Front Brake.
Suspension And Steering:
Steering System, Steering Sensor, Steering Column, Rear Suspension System, Rear Suspension, Wheel And Tire System, Rear Wheel Alignment.
Electrical And Electronics:
Charging System, Electrical System, Wiring Diagrams, Wire Harness Repair, Combination Meter, Instrument Panel, Lighting System, Power Window Control System, Power Door Lock Control System, Power Mirror Control System, Wiper And Washer System, Windshield Wiper Motor Assy, Wiper Rubber, Washer Nozzle, Center Cluster Module Switch, Radio Receiver Assy.
Safety And Restraint:
Supplemental Restraint System (SRS), Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Center Air Bag Sensor Assy, Seat Position Air Bag Sensor, Passenger Air Bag Assy, Seat Belt Warning System, Seat Belt.
Body And Chassis:
Body Repair, Hood, Doors, Roof Headlining, Rear Door, Rear Bumper, Windshield Glass, Sun Roof System, Sun Roof, Side Mudguard, Roof Drip Side Finish Moulding.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspection and replacement, tune-ups.
Diagnostics And Troubleshooting:
Detailed troubleshooting guides for all major systems, diagnostic codes, electrical system diagnostics, component testing.
Repair And Overhaul:
Complete step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components and systems.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Searchability:
Searchable PDF
Indexing:
Indexed for easy navigation
Print Quality
Printability:
All pages are printable
Compatibility
Device Compatibility:
iPad-ready, PC based Windows operating system, Mac, Linux
File Size
Size:
391MB
Protection
Digital Rights Management:
DRM-free; without any restriction
⚙️ Engine Specifications
Primary Engine
Available Engines:
4G92 (1.6L), 4G93 (1.8L DOHC GDI), 4G94 (2.0L DOHC GDI), 4D68 (2.0L Diesel).
Performance
Horsepower And Torque:
Varies by engine. For example, the 1.8L GDI (4G93) produced approximately 125 PS (123 hp) and 17.4 kgf·m (171 Nm) of torque. Diesel variants offered lower horsepower but higher torque.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for gasoline engines, Direct Gasoline Injection (GDI) for later models, Indirect Injection for diesel engines.
Engine Codes
Engine Identification:
Engine codes (e.g., 4G92, 4G93, 4D68) are critical for identifying specific engine variants and their corresponding repair procedures.
🔧 Transmission
Standard
Manual Transmission:
Manual transaxles were standard on many models.
Optional
Automatic Transmission:
Optional automatic transmissions were available, typically 4-speed units.
Features
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) or manual transmission fluid specifications are detailed in the manual, crucial for proper operation and longevity.
📐 Dimensions
Exterior
Body Styles:
Offered primarily as a 5-door hatchback, with some markets receiving a sedan variant.
Weights
Curb Weight:
Typically ranged from 1150 kg to 1350 kg depending on engine and specification.
🛡️ Safety Features
Ratings
Crash Test Performance:
While specific ratings vary by market and year, the Carisma was equipped with standard safety features of its era, including airbags and ABS on higher trims.
Passive Features
Airbags:
Driver and passenger front airbags were common. Side airbags and curtain airbags were available on later or higher-spec models.
Active Features
Antilock Braking System:
ABS was an option or standard on many models, enhancing braking control.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD players were common. Higher trims may have featured premium sound systems. Manual covers radio removal and wiring.
Driver Assistance
Cruise Control:
Available on higher specification models. Manual covers its operation and troubleshooting.
Connectivity
Power Accessories:
Power windows, power mirrors, and central locking systems are covered in detail, including their control modules and wiring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 6-12 months, depending on driving conditions and engine oil type used. Manual specifies exact intervals.
Timing Belt Replacement:
For gasoline engines with timing belts (e.g., 4G92, 4G93 SOHC), replacement is typically recommended at 90,000-120,000 km or 6-8 years. Diesel engines may use timing chains or belts with different intervals.
Fluid Specifications
Engine Oil:
Recommended viscosity grades such as 5W-30, 10W-40, or 15W-40, with API SG or higher specifications. Specifics depend on engine type and climate, detailed in the manual.
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Typically a 50/50 mix with distilled water. Specific capacity varies by engine.
Known Issues
Common Problems:
Potential issues can include worn suspension components (bushings, ball joints), aging ignition coils, fuel injector issues on GDI engines, and rust on older models. The manual provides diagnostic procedures for these.
Part Numbers
Air Filter:
Exact part number varies by engine and trim. Example for 1.8L: MR977632 or equivalent.
Oil Filter:
Example for 1.8L: MD365677 or equivalent. Manual lists specific OEM and aftermarket filter numbers.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
The Carisma was part of Mitsubishi's strategy to compete in the compact family car segment in Europe, developed in collaboration with Volvo.
Model Evolution
Facelift:
Received a significant facelift in 2000, with updated styling, improved interior, and the introduction of more powerful GDI engines.
Production
Manufacturing Location:
Primarily produced at the NedCar plant in Born, Netherlands.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Carisma received various accolades in different markets, particularly for its value and practicality. It was often praised for its ride comfort.
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