🏷️ Basic Information

Make:

Mitsubishi

Model:

Carisma

Product Name:

Mitsubishi Carisma Complete Workshop Service Repair Manual

👋 Introduction

Target Audience:

DIY mechanics, independent repair shops, car enthusiasts looking to perform maintenance and repairs on their Mitsubishi Carisma.

Value Proposition:

Provides significant cost savings by enabling owners to perform their own repairs, offers a complete solution for all service and repair needs.

Instruction Style:

Easy-to-follow step-by-step instructions with pictures for clarity.

Convenience:

Downloadable for permanent keeping, printable on demand, accessible on multiple devices.

📋 Manual Details

Applicable Years:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Models Covered:

All Models, Engines, Trim Levels, and Transmission Types

Manual Type:

Workshop Service Repair Manual

Digital Format:

Downloadable (PDF)

Compatibility:

All PC & MAC Computers, Tablets, Mobile Phones

Required Software:

Adobe Reader (free download available)

Language:

English

Delivery Method:

Instant Email Delivery upon Payment

Payment Methods:

Visa, MasterCard, PayPal

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management (ECU), timing belts/chains, cylinder head, block, pistons, crankshaft, camshafts, valve train.

Transmission Systems:

Manual transmission, automatic transmission, clutch system, transfer case (if applicable), gear oil specifications, shift mechanisms, torque converter.

Drivetrain Systems:

Front-wheel drive (FWD), axles, CV joints, differential (integral to transaxle).

Suspension Steering Brakes:

Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, steering system (rack and pinion), power steering, brake system (hydraulic, disc/drum), ABS (Anti-lock Braking System), parking brake.

Electrical Systems:

Battery, charging system (alternator, starter), lighting (headlights, taillights, interior), ignition system, fuel injection system, instrument cluster, dashboard warning lights, fuses, relays, wiring diagrams, body control module (BCM), immobilizer.

Body Chassis:

Body panels, doors, hood, trunk lid, glass, interior trim, chassis components, corrosion protection, underbody coatings.

HVAC Systems:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant, blower motor, controls, cabin filter replacement.

Diagnostic Troubleshooting:

Diagnostic trouble codes (DTCs), fault finding procedures, troubleshooting charts, diagnostic tool usage.

Maintenance Procedures:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush and refill, brake fluid flush, belt inspection and replacement, tire rotation, battery checks.

Repair Procedures:

Engine rebuilds, transmission overhaul, clutch replacement, brake pad/rotor replacement, suspension component replacement, exhaust system repair, electrical component repair/replacement, bodywork repair.

Adjustment Calibration:

Wheel alignment, throttle cable adjustment, idle speed control, parking brake adjustment.

Installation Replacement:

Component installation and replacement procedures for all major systems.

Depth Of Information:

Comprehensive, step-by-step instructions with detailed illustrations and diagrams covering all aspects from basic maintenance to advanced engine and transmission overhauls.

Diagnostics:

Includes diagnostic charts, common fault codes (DTCs), and troubleshooting sequences to identify and resolve problems.

Engine Mechanical Repair:

Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications for all critical fasteners.

Transmission Overhaul:

In-depth guides for rebuilding both manual and automatic transmissions, including component identification and assembly sequence.

Fuel And Emissions Control:

Covers fuel injectors, fuel pump, fuel filter, EGR system, catalytic converter, and oxygen sensors.

Body And Trim:

Procedures for removing and refitting interior and exterior trim pieces, bumpers, door panels, and glass.

Lighting And Accessories:

Service and repair of headlights, taillights, interior lights, power windows, central locking, and other electrical accessories.

📊 Manual Specifications

File Format:

Portable Document Format (PDF)

Print Quality:

High quality, printable pages

Searchability:

Likely searchable text content for quick information retrieval

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options:

This manual covers a range of Mitsubishi Carisma engines, likely including 1.3L, 1.6L, and 1.8L gasoline engines, and possibly 1.9L diesel engines (depending on market and specific generation).

Horsepower Torque Range:

Varies by specific engine. For example, a 1.6L engine might produce around 100-120 PS, and a 1.8L GDI might offer more power. Detailed specs are within the manual.

Fuel Delivery:

Multi-point fuel injection (MPI) or direct gasoline injection (GDI) for gasoline engines. Common rail injection for diesel engines.

ECU Systems:

Electronic Control Units (ECUs) managing fuel, ignition, emissions, and diagnostics. Specific ECU part numbers and diagnostic protocols are typically covered.

Timing Belt Replacement:

Crucial maintenance item with specific intervals and procedures, including correct tensioning and alignment marks. Critical for preventing catastrophic engine damage.

🔧 Transmission

Gearbox Options:

Manual transmission (e.g., 5-speed) and Automatic transmission (e.g., 4-speed).

Transmission Variants:

Covers specific variations of manual and automatic gearboxes based on engine and model year.

Clutch System:

Hydraulic clutch system, including service and replacement of clutch disc, pressure plate, and release bearing.

📐 Dimensions

Body Styles:

Primarily a compact family car, available as a 4-door sedan and a 5-door hatchback.

Seating Capacity:

Typically seats 5 occupants.

🛡️ Safety Features

Crash Test Information:

While specific ratings may vary by region and year, the manual would detail safety-related components and systems relevant to crashworthiness.

Braking Systems:

Standard Anti-lock Braking System (ABS) on many models, detailing its components and diagnostics.

Restraint Systems:

Front airbags for driver and passenger, seatbelt pretensioners. Detailed procedures for inspection and replacement of airbag modules and related sensors.

💡 Technology Features

Audio Systems:

Factory-installed radio/cassette or CD players. Manual may cover basic system diagnostics or component replacement.

ABS System:

Anti-lock Braking System (ABS) functionality, sensor diagnostics, and hydraulic unit service.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems, crucial for diagnosing electrical faults and modifications.

🔧 Maintenance

Oil Change Interval:

Typically 10,000-15,000 km or 6-12 months, depending on engine oil type and driving conditions. Manual specifies exact intervals and oil grades.

Timing Belt Interval:

Critical service. Usually around 80,000-120,000 km or 5-7 years. Manual will provide precise interval and associated components (water pump, tensioner).

Engine Oil Type:

Likely API SG/SH/SJ or higher, with viscosity grades like 5W-30, 5W-40, or 10W-40. Manual confirms exact specifications and capacity.

Coolant Type:

Ethylene glycol-based antifreeze, typically red or pink long-life coolant. Manual specifies type and mixture ratio.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual specifies the correct type and bleeding procedures.

Transmission Fluid Type:

Manual: Gear oil GL-4 or GL-5 (viscosity varies). Automatic: ATF SP-III or equivalent. Manual confirms exact specifications and capacity.

Common Wear Items:

Suspension bushings, front anti-roll bar links, exhaust system components, clutch wear, power steering pump leaks, and potential issues with older electrical components.

Engine Specific Concerns:

While generally reliable, some gasoline engines might experience minor oil leaks or issues with ignition coils. Diesel engines may require attention to glow plugs and fuel system maintenance.

📚 Vehicle History

Mitsubishi Motors:

Part of Mitsubishi Motors' diverse product lineup, known for reliable and practical vehicles.

Carisma Development:

The Carisma was developed through a collaboration with Volvo, sharing a platform with the Volvo S40. It was designed as a mainstream compact car for the European market.

Manufacturing Locations:

Primarily produced in Born, Netherlands, at the NedCar plant.

Production Period:

Produced from 1995 to 2006. The manual's extended year range (up to 2010) might indicate coverage for later models or variants, or it could be an overly broad claim for the core production years.