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Manual Coverage
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Systems Covered
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Engine Service Repair:
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Detailed procedures for engine overhaul, disassembly, assembly, and diagnostics.
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Transmission Service Repair:
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Comprehensive information on automatic and manual transmission servicing, repair, and diagnostics.
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Brake System:
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Maintenance, repair, and troubleshooting of brake components including ABS.
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Electrical System:
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Diagnosis and repair of all electrical circuits, components, and wiring.
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Suspension:
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Service and repair for front and rear suspension components, alignment.
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Steering:
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Maintenance and repair of the power steering system and steering linkage.
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Cooling System:
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Repair and maintenance of the radiator, thermostat, water pump, and cooling fans.
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Fuel Injection Fuel System:
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Diagnosis and service for fuel delivery, injectors, fuel pump, and fuel lines.
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Emission System:
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Information on emission control devices and troubleshooting.
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Heater Air Conditioner:
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Service and repair for the HVAC system, including refrigerant handling.
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Engine Control System:
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Detailed diagnostics and troubleshooting for the Engine Control Unit (ECU) and sensors.
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Chassis Body:
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Body panel repair, frame straightening, and chassis component servicing.
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Restraint System:
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Information on airbags and seatbelt systems.
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Interior:
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Service and repair for interior trim, seats, and dashboard components.
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Differential Drive:
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Maintenance and repair of front and rear differentials and drive shafts.
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Axle:
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Service and repair of front and rear axles and CV joints.
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Wiring Diagram:
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Complete and detailed wiring schematics for all vehicle systems.
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Procedures Included
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General Maintenance:
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Routine checks, fluid changes, filter replacements, and preventative care.
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Troubleshooting:
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Systematic diagnostic procedures for identifying and resolving common and complex issues.
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Periodic Lubrication:
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Specific lubrication points and recommended lubricants for various components.
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Disassembly Assembly:
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Step-by-step instructions for removing and reinstalling vehicle components.
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Cleaning Reinstalling:
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Guidelines for cleaning parts and proper reassembly techniques.
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Technical Depth
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Depth:
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Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
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Engine Specifications
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Primary Engine
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Engine Options:
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Commonly featured 3.0L V6 (6G72), 3.5L V6 (6G74) gasoline engines, and 2.8L 4M40/4M41 diesel engines.
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Performance
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Horsepower Torque 3 0L V6:
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Approx. 173-181 hp / 255-270 Nm (specific figures vary by market and tune)
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Horsepower Torque 3 5L V6:
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Approx. 200-225 hp / 300-343 Nm (specific figures vary by market and tune)
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Horsepower Torque 2 8L Diesel:
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Approx. 125-140 hp / 280-314 Nm (specific figures vary by market and tune)
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Fuel System
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Fuel Delivery:
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Multi-point Fuel Injection (MPI) for gasoline engines, Direct Injection for diesel engines
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Dimensions
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Exterior
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Length:
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Approx. 4,690 - 4,740 mm (varies by market/spec)
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Width:
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Approx. 1,775 - 1,815 mm (varies by market/spec)
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Height:
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Approx. 1,750 - 1,800 mm (varies by market/spec)
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Weights
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Curb Weight:
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Approx. 1,800 - 2,000 kg (varies by engine and drivetrain)
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Towing Capacity:
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Typically rated around 2,500 kg (braked) depending on region and specifications.
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Maintenance
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Service Intervals
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Oil Change:
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Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for precise intervals.
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Air Filter Replacement:
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Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km).
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Spark Plug Replacement:
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Intervals vary significantly based on plug type (e.g., iridium plugs last longer). Consult manual for specifics.
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Fluid Specifications
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Engine Oil Type:
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API SG, SH, SJ, or SL classification. Viscosity typically 10W-30 or 5W-30 (check manual for exact specification).
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Engine Oil Capacity:
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Approx. 4.5 - 5.5 liters for V6 engines (check manual for exact capacity and filter).
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Coolant Type:
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Ethylene glycol-based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent). Typically a 50/50 mix with distilled water.
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Transmission Fluid Type:
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Automatic: ATF SP-II M, SP-III, or equivalent. Manual: GL-4 or GL-5 gear oil (check manual for specific viscosity and type).
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid.
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Known Issues
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Common Wear Items:
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Suspension bushings, ball joints, CV joints, and wheel bearings due to its robust nature and off-road use.
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Potential Engine Issues:
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Carbon buildup in intake manifolds, especially with older gasoline engines. Diesel engines may require glow plug maintenance.
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Transmission Longevity:
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Automatics can be robust but benefit from regular fluid changes. Manuals are generally very durable.
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