🏷️ Basic Information

Make:

Mitsubishi

Model:

Challenger PA / Pajero Sport

Generation:

First Generation (PA)

Production Years Covered:

1998-2006

Chassis Code:

K90 series

👋 Introduction

Vehicle Segment:

Mid-size SUV / Off-road Vehicle

Target Audience:

Adventure enthusiasts, families, off-roaders

Competitors:

Toyota Hilux Surf (4Runner), Nissan Terrano, Land Rover Discovery, Ford Explorer

Vehicle Type:

Body-on-frame SUV

Drivetrain:

Part-time 4WD (Super Select II or Easy Select depending on trim)

Manual Value Proposition:

Comprehensive resource for DIY maintenance and professional repair, cost-effective vehicle ownership

📋 Manual Details

Primary Coverage:

Workshop Service Repair

Engine Coverage:

3.0L 6G72 V6 Petrol, 2.5L 4D56 TD Turbo Diesel

Transmission Coverage:

5-Speed Manual (V5MT1-4-BFG/V5MT1-4-AEG)

Additional Coverage:

Body System, Chassis Electrical, Clutch System, Engine & Emission Control, Engine Cooling, Engine Electrical, Engine Lubrication, Engine System, Exterior System, Front Axle, Front Suspension, Fuel System, HVAC System, Fuel Injection System, Intake System, Exhaust System, Interior System, SRS (Restraint) System, Manual Transmission, Parking Brakes, Power Plant Mount, Propeller Shaft, Rear Axle, Rear Suspension, Service Brakes, Steering System, Wheel & Tyre, Auto Transmission, Tightening Torque, Special Tools, Wiring Diagrams

Estimated Pages:

1100+

Type:

Factory-spec Workshop Manual

Language:

English

Format:

PDF

Delivery Method:

Digital Download (ZIP Archive)

File Size:

35 MB

Viewing Requirements:

Adobe Acrobat Reader (Free Download)

Extraction Requirements:

WinZip or WinRAR (Free Download Available)

Print Capability:

Printable by page

📖 Manual Coverage

Powertrain:

Engine (6G72 V6, 4D56 TD), Manual Transmission (V5MT1), Clutch, Fuel System, Intake/Exhaust Systems, Cooling, Lubrication

Chassis:

Front/Rear Suspension, Front/Rear Axle, Brakes (Service & Parking), Steering System, Wheels & Tyres, Propeller Shaft

Electrical:

Chassis Electrical, Engine Electrical, Wiring Diagrams, SRS (Restraint) System

Body And Interior:

Body System, Exterior System, Interior System, HVAC System

Maintenance:

Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Lubrication Points

Repair:

Component Removal and Installation, Rebuild Procedures, Component Diagnosis and Repair

Diagnostics:

Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Fault Finding

Technical Data:

Specifications, Tolerances, Tightening Torques, Special Tools

Depth:

Comprehensive (DIY to Professional Mechanic)

Detail Level:

Detailed illustrations, step-by-step instructions, diagrams, and pictures

📊 Manual Specifications

Print Quality:

High-resolution PDF, suitable for printing individual pages

Binding:

Not Applicable (Digital Format)

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Engine Code:

6G72

Configuration:

3.0L V6 SOHC MPI (Multi-Point Injection)

Displacement:

2972 cc

Bore X Stroke:

86.1 mm x 86.0 mm

Compression Ratio:

8.9:1

Estimated Horsepower:

181 hp @ 5500 rpm

Estimated Torque:

255 Nm @ 4500 rpm

Engine Code:

4D56 TD

Configuration:

2.5L Inline 4-Cylinder SOHC Turbo Diesel (Intercooled)

Displacement:

2477 cc

Compression Ratio:

21.0:1

Estimated Horsepower:

115 hp @ 4000 rpm

Estimated Torque:

240 Nm @ 2000 rpm

V6 Fuel System:

Multi-Point Fuel Injection

Diesel Fuel System:

Direct Injection, Turbocharged with Intercooler

🔧 Transmission

Type:

5-Speed Manual

Codes:

V5MT1-4-BFG / V5MT1-4-AEG

Type:

4-Speed Automatic (Not explicitly detailed in this manual's primary focus but listed in coverage)

Transfer Case:

Part-time 4WD with Electronic Front Hub Lock (Super Select II available on higher trims)

📐 Dimensions

Length:

Approx. 4,610 mm (181.5 in)

Width:

Approx. 1,775 mm (69.9 in)

Height:

Approx. 1,660 mm (65.4 in)

Wheelbase:

Approx. 2,725 mm (107.3 in)

Curb Weight:

Approx. 1,750 - 1,950 kg (3,858 - 4,299 lbs) depending on engine and trim

Gross Vehicle Weight Rating:

Approx. 2,400 - 2,600 kg

🛡️ Safety Features

Airbags:

Driver and Front Passenger Airbags (SRS)

Seatbelts:

3-point ELR seatbelts with pretensioners

Body Structure:

Reinforced Impact Safety Evolution (RISE) body construction

Brakes:

Front: Ventilated Disc, Rear: Drum (ABS optional/standard on higher trims)

Traction Control:

Not standard on all models, may be available on higher trims

💡 Technology Features

Features:

Typically a basic AM/FM/Cassette or CD player, basic climate controls.

Features:

ABS (optional/standard on higher trims), power windows, power locks, cruise control (optional).

🔧 Maintenance

Oil Change Petrol:

Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months

Oil Change Diesel:

Typically every 5,000 km (3,000 miles) or 6 months

Engine Coolant:

Replace every 40,000 - 60,000 km (25,000 - 40,000 miles) or 2-4 years

Transmission Fluid Manual:

Inspect every 40,000 km (25,000 miles); Recommended change at 80,000 - 100,000 km (50,000 - 60,000 miles)

Transfer Case Fluid:

Inspect every 40,000 km (25,000 miles); Recommended change at 80,000 - 100,000 km (50,000 - 60,000 miles)

Differential Fluid:

Inspect every 40,000 km (25,000 miles); Recommended change at 80,000 - 100,000 km (50,000 - 60,000 miles)

Engine Oil V6 Petrol:

API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for climate specifics)

Engine Oil Diesel:

API CF-4 or CG-4 or ACEA B3/B4, SAE 15W-40 (check owner's manual for climate specifics)

Coolant:

Ethylene glycol based coolant, 50/50 mix with distilled water (refer to manual for specific Mopar/Chrysler coolant type if applicable)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (or 75W-85 as specified)

Transfer Case Fluid:

API GL-4, SAE 75W-90 (or 75W-85 as specified)

Differential Fluid Front Rear:

API GL-5, SAE 80W-90 or 85W-140 (consider limited-slip additive if equipped)

Common Issues:

Rear main seal leaks (V6), diesel injector pump issues (4D56), transfer case actuator problems, rust on body panels and chassis, front suspension wear (ball joints, bushings), AC compressor failures.

📚 Vehicle History

Brand Focus:

Mitsubishi Motors Corporation known for 4WD technology and durable vehicles

Origin:

Based on the second-generation Mitsubishi Pajero platform, but rebadged and slightly differentiated for specific markets (e.g., Pajero Sport outside Japan).

Manufacturing Location:

Primarily manufactured in Japan (Pajero Sport) and potentially other global assembly plants.

🏆 Awards & Recognition

Vehicle Reputation:

Generally regarded as a robust and capable off-road vehicle with good reliability, particularly the diesel variants.