🏷️ Basic Information

Make:

Mitsubishi

Model:

Colt

Generation:

Fourth Generation (2002-2012)

Internal Chassis Code:

Z20 series

Engine Code Examples:

4A90, 4A91, 4G15

👋 Introduction

Segment:

Subcompact hatchback and sedan.

Key Rivals 2006 2009:

Ford Fiesta, Opel/Vauxhall Corsa, Volkswagen Polo, Peugeot 207, Renault Clio, Toyota Yaris, Honda Jazz/Fit.

Design Philosophy:

Compact, fuel-efficient, and practical urban car, often with a focus on value for money.

Body Styles:

Available as a 3-door hatchback, 5-door hatchback, and sometimes a sedan variant depending on market.

📋 Manual Details

Regions Covered:

Global (with focus on markets where this generation was prevalent, e.g., Europe, Australia, Asia)

Estimated Page Count:

Over 1500 pages (typical for comprehensive factory manuals)

Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.

Transmission:

Manual transmission, Continuously Variable Transmission (CVT) servicing and repair, clutch operation.

Chassis:

Suspension (front and rear), steering system, braking system (including ABS), wheels, and tires.

Electrical:

Body electrical systems, lighting, instrumentation, power windows, central locking, audio system, airbags, engine control module (ECM) wiring diagrams.

Body And Trim:

Exterior body panels, interior trim, doors, hood, trunk lid, bumpers, glass, seat adjustments.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, belt inspection and replacement.

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system bleeding and repair, HVAC system servicing.

Diagnostics And Troubleshooting:

Step-by-step diagnostic procedures for common faults, DTC (Diagnostic Trouble Code) interpretation, wiring schematic analysis.

Component Replacement:

Detailed instructions for replacing virtually all serviceable components, from light bulbs to major engine parts.

Depth:

Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and troubleshooting.

📊 Manual Specifications

File Type:

PDF

Resolution:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type Digital:

N/A (Digital Download)

Paper Type Digital:

N/A (Digital Download)

Text Search:

Searchable text content for quick information retrieval.

Bookmark Structure:

Likely includes a bookmark structure for easy navigation of chapters and sections.

⚙️ Engine Specifications

Engine Type 1 4 Cylinder:

1.3L (1332cc) MIVEC DOHC 16-valve Inline-4 (Engine Code: 4A90/4A91)

Engine Type 1 5 Cylinder:

1.5L (1499cc) MIVEC DOHC 16-valve Inline-4 (Engine Code: 4G15)

Power Output 1 3L:

Approximately 95 PS (94 hp / 70 kW) @ 6000 rpm (Varies slightly by market tuning)

Torque Output 1 3L:

Approximately 123 Nm (91 lb-ft) @ 4000 rpm (Varies slightly by market tuning)

Power Output 1 5L:

Approximately 109 PS (107 hp / 80 kW) @ 6000 rpm (Varies slightly by market tuning)

Torque Output 1 5L:

Approximately 145 Nm (107 lb-ft) @ 4000 rpm (Varies slightly by market tuning)

Fuel Delivery:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded gasoline

Cooling Type:

Pressurized liquid cooling system

Oil Type 1 3L:

API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (Check manual for exact specification based on climate)

Oil Type 1 5L:

API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (Check manual for exact specification based on climate)

Emission Standards:

Euro IV / EPA standards depending on market

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

INVECS-III Continuously Variable Transmission (CVT) with torque converter (some markets)

Cvt Modes:

May feature simulated gear shifts or sport modes on CVT equipped models.

Manual Transmission Fluid:

API GL-4 SAE 75W-85 or 75W-90 gear oil (Check manual for exact specification)

Cvt Fluid:

Specific Mitsubishi CVTF-J1 or equivalent (Crucial to use correct fluid)

📐 Dimensions

Length Hatchback:

Approx. 3,990 mm (157.1 in)

Width:

Approx. 1,690 mm (66.5 in)

Height:

Approx. 1,550 mm (61.0 in)

Wheelbase:

Approx. 2,500 mm (98.4 in)

Curb Weight:

Approx. 1,050 - 1,150 kg (2,315 - 2,535 lbs) depending on engine and specification

Gross Vehicle Weight Rating:

Check VIN plate (Typically around 1500-1600 kg)

Cargo Volume Seats Up:

Varies by body style and configuration, typically around 220-250 liters for hatchback

🛡️ Safety Features

Euro Ncap Rating Early Models:

Likely 4 or 5 stars for models equipped with optional safety packs during its lifecycle (e.g., 2005/2006 models scored 5 stars with optional pack)

ABS:

Standard on most models, often with EBD (Electronic Brakeforce Distribution) and Brake Assist.

Traction Control:

Optional on some higher trims or later models.

Airbags:

Front driver and passenger airbags standard; side and curtain airbags available as options on higher trims.

Seatbelts:

Pre-tensioning front seatbelts with load limiters.

Child Seat Anchors:

ISOFIX mounting points for child safety seats.

💡 Technology Features

Audio System:

Factory fitted radio/CD player, often with basic speaker configuration. Higher trims may offer MP3 compatibility or more speakers.

Navigation:

Navigation systems were rare and typically aftermarket additions for this generation of Colt.

Cruise Control:

Available on higher trim levels or as an optional extra.

Bluetooth Handsfree:

Not typically factory fitted; aftermarket solutions would be common.

Climate Control:

Manual air conditioning standard; automatic climate control was an option on premium trims.

🔧 Maintenance

Oil Change Interval:

Typically 15,000 km (9,000 miles) or 12 months, whichever comes first (check manual for specific conditions and engine oil type).

Air Filter Replacement:

Recommended every 30,000 km (18,000 miles) or as needed based on driving conditions.

Spark Plug Replacement:

Recommended every 60,000 - 100,000 km (36,000 - 60,000 miles) depending on plug type (standard vs. iridium).

Coolant Replacement:

Typically every 40,000 - 60,000 km (24,000 - 36,000 miles) or 2-4 years.

Brake Fluid Type:

DOT 3 or DOT 4 (Consult manual for specific recommendation)

Power Steering Fluid:

Consult manual; typically ATF Dexron III or a specific power steering fluid.

Common Wear Items:

Suspension components (bushings, ball joints), exhaust system (corrosion), clutch wear (manual transmission), and occasional minor electrical gremlins.

Cvt Longevity:

CVTs generally require more diligent fluid maintenance. Early signs of CVT issues can include juddering or delayed engagement.

Engine Reliability:

The 4A9x and 4G15 engines are generally considered reliable, but like all engines, require consistent maintenance.

Difficulty Level For Common Tasks:

Basic maintenance tasks are generally straightforward for a DIY mechanic. More complex diagnostics or repairs (e.g., transmission) are best left to those with specialized knowledge, which this manual provides.

📚 Vehicle History

Mitsubishi Compact Car Legacy:

Mitsubishi has a long history of producing small, economical cars like the Lancer, Galant, and Mirage, with the Colt nameplate being used intermittently in various markets.

Fourth Gen Introduction:

This generation (Z20 series) was introduced globally around 2002/2003, with significant updates and facelifts occurring during its production run until 2012. The 2006-2009 period represents a key phase of this generation.

Manufacturing Locations:

Primarily manufactured in Japan and Thailand, with assembly potentially occurring in other plants depending on the specific market.

Key Market Introduction:

Europe, Australia, Japan, and various Asian markets were major consumers of this generation of Colt.

🏆 Awards & Recognition

Vehicle Segment Awards:

While specific awards for the 2006-2009 Colt are not widely publicized, the model generally received positive reviews for its practicality, fuel economy, and value within the subcompact segment.

Fuel Efficiency Ratings:

Generally competitive fuel economy for its class, often praised for urban driving efficiency.

Manufacturing Quality:

Mitsubishi vehicles of this era are generally recognized for robust build quality, especially those manufactured in Japan.