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Mitsubishi Colt Lancer 1992 1993 1994 1995 1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer / Colt Generation: Fifth Generation (CB/CC) Platform Codes: CB (early), CC (late) Years Covered: 1992, 1993, 1994, 1995, 1996 👋 Introduction Market...
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Mitsubishi Colt Lancer 1992 1993 1994 1995 1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer / Colt
Generation:
Fifth Generation (CB/CC)
Platform Codes:
CB (early), CC (late)
Years Covered:
1992, 1993, 1994, 1995, 1996
👋 Introduction
Market Position
Segment:
Compact car, popular for its reliability and sporty handling
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort
Key Features
Appeal:
Affordability, fuel efficiency, available AWD (Lancer Evolution predecessor variants), sporty styling
Manual Value
Utility:
Essential for DIY mechanics and independent repair shops to maintain and repair these vehicles accurately
📋 Manual Details
Coverage Areas
Scope:
All models, mechanical and electrical repairs
Variant Coverage:
Explicitly states 'ALL MODELS', implying coverage of various body styles (sedan, hatchback) and trim levels.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Comprehensive Service and Repair Workshop Manual
Original Source:
Likely derived from official Mitsubishi factory service manuals.
Language
Language:
English
Format
Format:
Printable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G13, 4G15, 4G91, 4G92, 4G63 variants), Transmission (manual and automatic), drivetrain components
Chassis:
Suspension (front strut, rear multi-link/independent), Steering (power and manual), Brakes (disc/drum, ABS systems)
Electrical:
Wiring diagrams, lighting, ignition, starting, charging, HVAC controls, instrument cluster, power accessories
Body:
Body panel repair, interior trim, glass, seals, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting common problems, diagnostic codes (OBD-I for earlier models), symptom-based diagnosis
Repair:
Component removal, installation, overhaul, adjustments, rebuilds
Specifications:
Torque values, clearances, tolerances, fluid capacities, electrical specifications
Performance Tuning:
While primarily a repair manual, it will contain specifications and procedures relevant for maintaining peak performance, especially for the 4G63 engines.
Technical Depth
Depth:
Detailed step-by-step repair instructions, professional level technical information
Diagnostic Tools:
Covers use of basic hand tools, specialized Mitsubishi tools (where applicable), and diagnostic procedures for OBD-I systems.
Visual Aid
Illustrations:
Extensive use of detailed pictures and diagrams
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for digital viewing and printing
Searchability:
Likely includes searchable text if it's a well-produced PDF, greatly enhancing usability.
Print Quality
Printability:
All pages are stated to be printable for easy workshop use
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G13 (1.3L), 4G15 (1.5L), 4G91 (1.5L SOHC MPI), 4G92 (1.6L DOHC MIVEC), 4G63 (2.0L SOHC/DOHC MPI)
Performance
Horsepower Range:
Approx. 75 hp (4G13) to 150 hp (4G63 DOHC variants)
Torque Range:
Approx. 105 Nm (4G13) to 190 Nm (4G63 DOHC variants)
Fuel System
Induction:
Multi-Point Fuel Injection (MPI) on most variants, Carburetor on some base models/early years
Technical Details
Engine Layout:
Inline 4-cylinder
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), some with MIVEC
Engine Management:
ECI-Multi (Electronic Controlled Injection) or similar electronic fuel injection systems controlled by an ECU (Engine Control Unit).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
3-speed or 4-speed Automatic (depending on market and engine)
Features
Drivetrain:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on certain performance variants (e.g., precursor to Evo)
Fluid Specs
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (typical specification, consult manual for exact)
Automatic Transmission Fluid:
MITSUBISHI DIAQUEEN ATF SP-II or equivalent (typical, consult manual for exact)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback/Wagon
Wheelbase Mm:
2500 mm (approximate)
Length Mm:
4345 - 4420 mm (depending on body style)
Weights
Curb Weight Kg:
950 - 1200 kg (depending on model and equipment)
🛡️ Safety Features
Ratings
Crash Test Standards:
Tested to prevailing safety standards of the era, North American and European standards apply
Active Features
Braking System:
Front ventilated discs, rear drums standard; optional ABS on higher trims/models
Passive Features
Airbags:
Driver's side airbag standard on some later models/trims, passenger airbag optional/unavailable on many
Seatbelts:
3-point front and rear seatbelts, pretensioners on front belts on some models
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims
Driver Assistance
Cruise Control:
Optional on many models
Connectivity
Connectivity Features:
Limited by era; typically basic power accessories, no modern connectivity
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (consult manual for exact)
Spark Plugs:
Inspect at 30,000 miles, replace as needed (recommend iridium or platinum plugs for longevity)
Timing Belt:
Replace every 60,000-90,000 miles (96,000-144,000 km) for 4G63/4G9x engines (critical for interference engines)
Fluid Specifications
Engine Oil Type:
10W-30 or 10W-40 API SG/SH or higher (consult manual for specific viscosity and API rating)
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine:
Oil leaks, timing belt failure (if not replaced on schedule), head gasket issues on high-mileage 4G63
Transmission:
Automatic transmission slipping, manual clutch wear
Suspension:
Worn ball joints, strut mounts, and bushings leading to noise and poor handling
Electrical:
Corroded grounds, failing power window motors, alternator issues
Body Corrosion:
Rust can be an issue in rust-belt regions, particularly around wheel wells, rocker panels, and suspension mounting points.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi's reputation for engineering, performance (Evo lineage), and value
Model Evolution
Design Era:
Marked a transition to more aerodynamic and rounded styling compared to previous generations
Performance Variant:
Laid the groundwork for the iconic Lancer Evolution series, with shared platform and engine technology (4G63)
Production
Manufacturing Locations:
Japan, and various global assembly plants
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Lancer platform, particularly the Evolution variants, is highly acclaimed in motorsport (WRC) and performance driving communities.
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