🏷️ Basic Information

Make:

Mitsubishi

Model:

Colt Lancer

Production Years:

1992, 1993, 1994, 1995

Market Segment:

Compact Car

Platform Code:

CJ/CK/CM (Fourth Generation)

👋 Introduction

Positioning:

This manual targets DIY enthusiasts and professional mechanics seeking authentic factory-level repair information for the Mitsubishi Colt Lancer of the early to mid-1990s.

Value Proposition:

Offers a high-quality, comprehensive alternative to generic repair guides, providing the same detailed information found in dealer service departments.

Features:

Detailed illustrations, step-by-step instructions, troubleshooting guides, wiring diagrams, extensive coverage of all vehicle systems.

Audience:

Owner-operators, independent repair shops, automotive students, and anyone needing in-depth knowledge of the Mitsubishi Colt Lancer.

📋 Manual Details

Covered Models:

All Mitsubishi Colt Lancer body styles and configurations for the specified years.

Total Pages:

>1600

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Full overhaul, diagnostics, component testing, timing belt/chain, lubrication system, cooling system.

Engine Control System:

ECU diagnostics, sensor testing, fuel injection, ignition timing, emission control systems.

Transmission Manual:

Clutch system, gearbox overhaul, shift linkage, drive shafts, differential case assembly.

Transmission Automatic:

Valve body, torque converter clutch, transmission control, fluid specifications, diagnostics.

Brakes:

Brake system diagnostics, master cylinder, booster, calipers, drums, ABS (if equipped), parking brake.

Steering:

Power steering system, steering column, linkages, wheel alignment.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings.

Electrical System:

Battery, charging system (generator), starting system (starter), ignition system, lighting, combination meter, audio & visual systems.

Wiring Diagrams:

Comprehensive color-coded wiring diagrams for all electrical systems.

Bodywork:

Body repair, panel removal/installation, doors, windows, glass, sunroof system, interior trim.

Safety Systems:

Supplemental Restraint System (SRS) - Airbags (front, side, curtain), seat belt warning system, skid control sensor, yaw rate sensor.

Climate Control:

Heater, air conditioning system, blower, refrigerant, control modules.

Wheels Tires:

Wheel and tire system, wheel alignment specifications.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication.

Troubleshooting:

Diagnostic procedures for all major systems, fault code interpretation, common problems and solutions.

Repair:

Step-by-step repair procedures for component removal, overhaul, and installation.

Diagnostics:

Detailed diagnostic trees and flowcharts for electrical and mechanical issues.

Engine Rebuild:

Complete engine disassembly, inspection, repair, and reassembly instructions.

Transmission Rebuild:

Detailed procedures for manual and automatic transmission overhaul.

Brake Service:

Brake pad/shoe replacement, caliper/wheel cylinder servicing, brake bleeding.

Suspension Repair:

Replacement of struts, shocks, control arms, ball joints, bushings.

Electrical Diagnostics:

Component testing, circuit tracing, troubleshooting of electrical faults.

Body Panel Replacement:

Procedures for replacing body panels, doors, fenders, bumpers.

Depth:

Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system repair.

📊 Manual Specifications

Quality:

High-resolution scans, clear text and images, searchable PDF content.

Printable:

Printable without restrictions, allowing users to print specific pages or the entire manual.

Binding Type:

Digital (PDF format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options:

Typically included 4G9 series engines: 1.3L (4G90), 1.5L (4G91), 1.6L (4G92), 1.8L (4G93), including DOHC and SOHC variants. Specific engines covered depend on the exact sub-model and market.

Horsepower Range:

Approx. 70-135 HP (depending on engine displacement and tuning).

Torque Range:

Approx. 100-170 Nm (depending on engine displacement and tuning).

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI).

Timing Drive:

Timing belt for most variants, with specific replacement intervals and procedures detailed.

Oil Type Specification:

Typically API SG or SH, viscosity SAE 10W-30 or 10W-40. Refer to manual for precise specifications based on engine variant and climate.

Coolant Type:

Ethylene glycol based coolant (typically a 50/50 mix with distilled water). Specific Mitsubishi coolant recommendations would be found in the manual.

🔧 Transmission

Standard Transmission Type:

5-speed manual transaxle.

Optional Transmission Type:

4-speed automatic transaxle.

Manual Transaxle Fluid Spec:

GL-4 gear oil, typically SAE 75W-90. Refer to manual for precise specifications.

Automatic Transaxle Fluid Spec:

Diamond SP-II or SP-III equivalent (or manufacturer-specified ATF). Refer to manual for precise specifications.

Drive Layout:

Front-wheel drive (FWD) is standard for most models. Some performance variants may have offered All-Wheel Drive (AWD).

📐 Dimensions

Length:

Varies by body style (e.g., Sedan, Hatchback). Approx. 4200-4300 mm for sedan.

Width:

Approx. 1690 mm.

Height:

Approx. 1390-1410 mm for sedan.

Curb Weight:

Approx. 1050-1250 kg, depending on engine and equipment.

Gross Vehicle Weight Rating:

Typically around 1500-1700 kg.

🛡️ Safety Features

Crash Test Results:

Specific crash test ratings from this era are highly dependent on the testing organization and region. The manual covers safety system diagnostics and repair, not ratings themselves.

Passive Restraints:

Driver and passenger front airbags (SRS), seat belts with pre-tensioners on some models.

Side Impact Protection:

Reinforced body structure, potentially side airbags and seat position air bag sensors on later or higher trim models.

Active Safety:

Anti-lock Braking System (ABS) was an available option on higher trim levels.

💡 Technology Features

Audio System:

Factory AM/FM radio, cassette player, with optional CD player on some models. Manual covers removal, installation, and basic troubleshooting.

Driver Aid Features:

ABS was the primary driver assistance technology available. No advanced electronic driver assistance systems (like adaptive cruise control or lane keeping assist) were common for this era.

Connectivity Features:

Limited by era, primarily focused on internal vehicle systems (e.g., diagnostic ports like OBD-I).

🔧 Maintenance

Oil Change Interval:

Typically 5,000-10,000 km or 3-6 months, whichever comes first. Refer to manual for specific recommendations.

Timing Belt Replacement:

Critical maintenance item. Usually recommended every 80,000-100,000 km or 4-5 years. Failure can cause catastrophic engine damage.

Transmission Fluid Change:

Manual: Every 40,000-60,000 km. Automatic: Every 30,000-50,000 km, or as per manual's severe service schedule.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid. Refer to manual for precise specification.

Power Steering Fluid Spec:

Specific ATF or power steering fluid as per manual. Using incorrect fluid can damage the system.

Common Problems:

Can include minor electrical gremlins, wear on suspension components (bushings, ball joints), potential head gasket issues on some high-mileage engines, and aging rubber hoses/belts. Manual provides diagnostics for these.

Ignition System Common Issues:

Spark plug wear, ignition coil failure, distributor cap/rotor wear (on older systems) can affect performance and fuel economy.

📚 Vehicle History

Heritage:

Mitsubishi has a long history in automotive manufacturing, known for producing reliable and often sporty vehicles. The Lancer nameplate has been a cornerstone of their compact car offerings for decades.

Generation:

This period (1992-1995) corresponds to the fourth generation (CJ/CK/CM) of the Mitsubishi Lancer, which saw significant styling and mechanical updates compared to its predecessors.

Manufacturing Locations:

Primarily Japan, with production also occurring in other global facilities depending on the market.

🏆 Awards & Recognition

Awards:

Specific awards for the 1992-1995 Colt Lancer are not widely documented in a general sense. The manual's value is in its technical accuracy and utility, not awards received by the vehicle.