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Mitsubishi Colt Lancer 1992-1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Model Generation: Fourth Generation (CB/CC) Production Years Covered: 1992-1995 Codes Chassis Codes: CB1A, CB2A, CB3A, CB4A, CB5A, CB6A, CB7A, CB8A (export/regional...
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Mitsubishi Colt Lancer 1992-1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Model Generation:
Fourth Generation (CB/CC)
Production Years Covered:
1992-1995
Codes
Chassis Codes:
CB1A, CB2A, CB3A, CB4A, CB5A, CB6A, CB7A, CB8A (export/regional variations may exist)
👋 Introduction
Market Position
Vehicle Segment:
Compact Car
Target Audience:
Affordable, reliable transportation for individuals and small families
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323
Key Features
Design Philosophy:
Practicality, fuel efficiency, and a balance of performance and comfort
Common Body Styles:
Sedan, Hatchback (3-door and 5-door), Coupe (as part of the Lancer range)
📋 Manual Details
Coverage Areas
Region Covered:
Global (primarily targeted at North American and European markets for the Colt nameplate, Lancer nameplate used in other regions)
Specific Market Notes:
The 'Colt' designation was often used in North America and Europe, while 'Lancer' was more prevalent in other global markets for largely identical vehicles. This manual likely covers both naming conventions.
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Factory Service Manual / Workshop Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable (Digital)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management (ECU diagnostics)
Drivetrain:
Manual transmission, automatic transmission, clutch, driveshafts, differentials, axles
Chassis:
Suspension (front and rear), steering system, brake system (front discs, rear drums/discs depending on trim), wheel alignment
Electrical:
Starting and charging system, lighting, instrumentation, power accessories (windows, locks), wiring diagrams, fuses and relays, HVAC controls
Body:
Body panel removal and installation, interior trim, glass replacement, bumpers, doors, hood, trunk lid
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, belt inspections and replacement, coolant flushes, brake fluid changes, lubrication points
Repair Procedures:
Engine component removal and installation (e.g., cylinder head, pistons, camshafts), transmission overhaul, brake caliper/rotor replacement, suspension arm replacement, steering rack replacement, starter/alternator replacement
Troubleshooting Guides:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, often with symptom-based flowcharts
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures, including on-board diagnostics (OBD-I), sensor readings, and fault code interpretations
Rebuild Specifications:
Engine and transmission rebuild specifications, including torque values, clearances, and machining tolerances
Special Tools:
Identification and usage of special tools required for specific repair procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Layout Clarity:
Organized layout with clear headings, tables, and illustrations
Binding Type
Digital Format Notes:
Printable pages for workshop use if desired
Paper Type
Digital Format Notes 2:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
4G13, 4G15, 4G18 (1.3L, 1.5L, 1.8L SOHC/DOHC MPI)
Engine Displacement Range:
1.3L to 2.0L (depending on market and trim, including 1.6L and 1.8L variants)
Engine Configuration:
Inline 4-cylinder
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Performance
Horsepower Range:
Approx. 70-140 hp (depending on engine and tune)
Torque Range:
Approx. 100-170 Nm (depending on engine and tune)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 50-55 Liters
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual
Optional
Optional Transmission Type:
3-speed or 4-speed Automatic (depending on market/trim)
Features
Drive Layout:
Front-Wheel Drive (FWD)
All Wheel Drive Availability:
Rare on Colt models, more common on performance Lancer variants (e.g., Evo precursors) not typically covered by a standard Colt service manual.
📐 Dimensions
Exterior
Length Range:
Approx. 4200-4350 mm
Width Range:
Approx. 1680-1700 mm
Height Range:
Approx. 1370-1410 mm
Wheelbase Range:
Approx. 2500 mm
Weights
Curb Weight Range:
Approx. 1000-1150 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited comprehensive crash test data available for these specific years and regions, as testing standards were less stringent.
Active Features
Braking System:
Front ventilated discs, rear drums (standard); optional rear discs on higher trims.
Anti Lock Braking System:
Optional ABS available on higher trim levels.
Passive Features
Airbags:
Driver airbag typically standard on later models; passenger airbag optional or unavailable.
Seatbelts:
Front and rear seatbelts, with pretensioners on front belts in later production.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player, optional CD player on higher trims.
Speaker Configuration:
Typically 2 or 4 speakers, depending on trim level.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Features:
N/A (pre-dates widespread connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (consult manual for specifics).
Timing Belt Replacement Interval:
Typically 60,000-90,000 miles (100,000-150,000 km) for most engines, critical for interference engines.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate)
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 Gear Oil, SAE 75W-90
Transmission Fluid Automatic:
Dexron II/III or equivalent
Known Issues
Common Wear Items:
CV joints, wheel bearings, exhaust system components, aging rubber bushings, minor oil leaks from gaskets.
Engine Specific Concerns:
Potential for timing belt failure if not replaced on schedule (interference engines), occasional issues with ignition coils or fuel injectors on higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Mitsubishi History Notes:
Mitsubishi Motors has a long history in automotive manufacturing, with a reputation for building reliable and technologically sound vehicles.
Model Evolution
Colt Lancer Evolution Notes:
The Lancer nameplate has been in continuous production since 1973. The 1992-1995 generation represented a significant styling and engineering update, sharing its platform with other Mitsubishi models.
Production
Manufacturing Locations:
Primarily Japan, with assembly plants in other global locations.
🏆 Awards & Recognition
Recognitions
Historical Recognitions:
The Lancer platform has a strong rally heritage, particularly with performance variants like the Evolution, though base Colt/Lancer models were generally recognized for value and reliability in their segment.
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