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Mitsubishi Colt Lancer 1996-2003 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer (Colt Lancer in some markets) Model Code Prefix: CK/CM Product Name: Mitsubishi Colt Lancer 1996-2003 WSM Service Manual Repair Generation Generation Code:...
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类型: Car
厂商:
斯库: 473590
Mitsubishi Colt Lancer 1996-2003 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer (Colt Lancer in some markets)
Model Code Prefix:
CK/CM
Product Name:
Mitsubishi Colt Lancer 1996-2003 WSM Service Manual Repair
Generation
Generation Code:
Sixth Generation (CK/CM)
Generation Years:
1995-2007 (Globally, with regional variations)
Codes
Vin Digit Model Identifier:
Varies by specific model and engine, consult manual for detailed breakdown
👋 Introduction
Market Position
Segment:
Compact/Subcompact car segment
Target Demographic:
Budget-conscious buyers, first-time car owners, those seeking reliable transportation
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra
Distinguishing Factors:
Often offered more aggressive styling (especially performance variants like GT), good value for money, robust engines
Key Features
Overall Value Proposition:
Affordable, reliable, and often fun-to-drive compact car with a range of engine and body style options
Performance Variants:
Included performance-oriented models like the Lancer Evolution (though typically outside the scope of standard Lancer manuals, variations might be noted).
📋 Manual Details
Coverage Areas
Covered Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Market Coverage:
Global markets where Lancer/Colt Lancer was sold
Page Count
Estimated Page Count:
Extensive; typically 1500+ pages for a complete WSM
Manual Type
Type:
Workshop Service Manual (WSM) / Repair Manual
Language
Language:
English (typical for this product listing)
Format
Format:
Likely PDF or digital format, potentially a compilation of factory documentation
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling
Engine Management:
Fuel injection (MPI/GDI), ignition system, emission control, ECU diagnosis, sensors, actuators
Transmission Manual:
Clutch, gearbox overhaul, gear selection, driveshafts, differentials
Transmission Automatic:
ATF specifications, torque converter, hydraulic control, electronic control, overhaul procedures
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs, control arms
Steering:
Steering column, power steering system (pump, rack, fluid), manual steering
Brakes:
Brake system components (master cylinder, calipers, rotors, drums), ABS system, brake fluid
Electrical System:
Battery, charging system, starting system, lighting, power windows, locks, wipers, horn
Body And Chassis:
Body panel removal/installation, interior trim, exterior trim, chassis components, structural repair
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant handling, diagnosis
Safety Systems:
Airbag system, seatbelt pre-tensioners
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, DTC interpretation
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Procedures:
Complete disassembly and reassembly of major components like engines and transmissions
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complex overhauls and diagnostics
Target Audience:
Professional technicians and experienced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with hyperlinked sections for ease of navigation
Print Quality
Graphics Resolution:
High resolution for clear diagrams, illustrations, and photographs
Binding Type
Physical Binding:
N/A (for digital format); If printed, likely comb-bound or perfect bound
Paper Type
Physical Paper:
N/A (for digital format); If printed, usually heavy-duty paper suitable for workshop environments
Completeness
Content Scope:
Factory-level detail, often including specifications, procedures, and diagrams
⚙️ Engine Specifications
Primary Engine
Engine Codes Common:
4G92, 4G93, 4G63 (for higher performance variants or specific markets)
Displacement Common:
1.3L (4G13), 1.5L (4G15), 1.6L (4G92), 1.8L (4G93), 2.0L (4G63, 4G94)
Performance
Horsepower Range:
Approx. 70 hp (1.3L) to 140 hp (1.8L DOHC), up to 280 hp for Evo variants (not covered here)
Torque Range:
Approx. 110 Nm (1.3L) to 170 Nm (1.8L DOHC)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) on some later models
Fuel Type:
Unleaded Gasoline (RON 91/95 recommended)
Engine Mechanical
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
SOHC or DOHC, 16-valve (4 valves per cylinder)
Maintenance
Timing Belt Replacement Interval:
Typically 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Automatic Transmission Control:
Electronic Control Unit (ECU) managed for shift points
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact spec)
Automatic Transmission Fluid Spec:
Mitsubishi DiaQueen SP-III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
Approx. 4300-4360 mm (varies by sedan/hatchback)
Width:
Approx. 1690-1710 mm
Height:
Approx. 1400-1440 mm
Wheelbase:
Approx. 2500 mm
Weights
Curb Weight Range:
Approx. 1050-1250 kg
Cargo
Trunk Volume:
Varies by body style (sedan vs. hatchback), typically 350-400 liters
🛡️ Safety Features
Ratings
NHTSA Rating Typical:
4-star frontal impact (varies by year and specific testing)
IIHS Rating Typical:
Good (for frontal offset, varies by year)
Active Features
ABS:
Available on higher trims and later models
Traction Control:
Rarely equipped on standard models of this era, more common on performance variants
Passive Features
Airbags:
Driver and passenger front airbags standard on most models from 1997 onwards
Seatbelts:
Three-point front and rear seatbelts, front seatbelt pretensioners
Child Seat Anchors:
LATCH/ISOFIX anchors not typically present on models from this generation
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player or CD player (optional), 4-6 speakers
Display:
Basic digital clock and radio display, no central touchscreen
Driver Assistance
Cruise Control:
Available on higher trim levels and for specific engine variants
Connectivity
Auxiliary Inputs:
Not standard, aftermarket solutions typically required for AUX/USB/Bluetooth
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs, or 60,000 miles (96,000 km) for platinum tipped plugs
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5, SAE 5W-30 or 10W-30 (check manual for specific engine variant)
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with deionized water (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to reservoir cap)
Known Issues
Engine Minor:
Oil leaks from valve cover gasket, occasional sensor failures (e.g., crankshaft position sensor)
Engine Major:
Timing belt failure if not replaced on schedule can lead to catastrophic engine damage (interference engine on some variants)
Transmission Manual:
Worn clutch components, synchronizer issues in high mileage vehicles
Transmission Automatic:
Occasional harsh shifting or delayed engagement if ATF is not maintained
Suspension:
Wear in control arm bushings, ball joints, and tie rod ends, especially on higher mileage vehicles
Electrical:
Corrosion on connectors, failure of power window regulators, dimming dashboard lights
Body Corrosion:
Rust can affect wheel arches, sills, and rear quarter panels, particularly in regions with road salt
📚 Vehicle History
Brand Heritage
Mitsubishi Reputation:
Known for robust engineering, particularly in performance and 4WD vehicles (e.g., Pajero, Lancer Evolution)
Model Evolution
Sixth Generation Introduction:
Introduced in 1995 as the successor to the Lancer CB/CC models, featuring a more rounded and aerodynamic design.
Facelifts:
Received minor updates and facelifts, including front and rear bumper styling changes, during its production run.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant), but also assembled in various global locations via CKD kits (e.g., Australia, Thailand, South Africa).
Sales Performance:
Solid global sales performer, especially in Asia, Europe, and Oceania, appreciated for its reliability and affordability.
🏆 Awards & Recognition
Recognitions
Car Of The Year Nominations:
While not typically winning major awards, the Lancer consistently received good reviews for value and driving dynamics in its class.
Ratings
Consumer Reports Reliability:
Generally rated as average to above average for reliability among its peers during its production years.
Certifications
Emissions Standards:
Meets or exceeds regional emissions standards applicable for its production years (e.g., Euro 2/3, EPA standards).
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