🏷️ Basic Information

Make:

Mitsubishi

Model:

Colt Ralliart

Generation:

Z20 Series (Specific to Ralliart variants)

Platform:

Mitsubishi Project Global Small Platform (Shared with Smart Forfour)

👋 Introduction

Segment:

Hot Hatch / Performance Compact

Target Audience:

Enthusiasts seeking performance in a compact, affordable package.

Key Competitors:

Ford Fiesta ST, Vauxhall Corsa VXR, Renault Clio RS, Volkswagen Polo GTI (depending on market).

Performance Enhancements:

Turbocharged engine, sport-tuned suspension, upgraded brakes, aerodynamic body kit, sport seats.

Handling:

Sharp and agile handling due to compact dimensions and performance tuning.

Engine Responsiveness:

Punchy acceleration characteristic of its turbocharged engine.

Ralliart Legacy:

Continuation of Mitsubishi's performance tuning division, Ralliart, known for rally heritage and performance vehicles.

📋 Manual Details

Covered Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Estimated Pages:

Thousands (typical for a comprehensive workshop manual)

Type:

Workshop Repair and Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, component replacement, timing belt/chain, seals, gaskets, cylinder head, block assembly, lubrication system.

Engine Electrical:

Ignition system, fuel injection system (ECI Multi), starter, alternator, ECU diagnostics, sensors, actuators, wiring diagrams.

Transmission:

Manual transmission (e.g., F5M43-2-C303, depending on specific Ralliart model), clutch system, gears, shafts, seals, maintenance, removal/installation.

Drivetrain:

Front-wheel drive system, differential, CV joints, drive shafts, wheel bearings.

Suspension:

Front struts, rear shock absorbers, springs, control arms, anti-roll bars, bushings, alignment procedures, troubleshooting.

Steering:

Power steering system, pump, rack and pinion, tie rods, steering column, troubleshooting.

Brakes:

Front and rear disc brakes, calipers, pads, rotors, master cylinder, brake lines, ABS system, parking brake, bleeding procedures.

Electrical Body:

Lighting system (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, fuses, relays, body control module (BCM).

HVAC:

Air conditioning system, heater, blower motor, controls, refrigerant, troubleshooting.

Chassis Body:

Frame, body panels, doors, hood, trunk lid, bumpers, interior trim, sound deadening, rust prevention.

Diagnostics:

OBD-II fault codes, diagnostic procedures for various systems, troubleshooting flowcharts.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement.

Scheduled Maintenance:

Detailed schedules for 10,000km, 20,000km, etc., including specific component checks and replacements.

Troubleshooting Fault Finding:

Step-by-step diagnostic guides for common and uncommon issues across all vehicle systems.

Repair Rebuild:

Comprehensive instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Component Replacement:

Detailed guides for replacing major and minor components like alternators, water pumps, brake calipers, etc.

Specifications Settings:

Torque specifications for all fasteners, alignment angles, valve clearances (if applicable), diagnostic parameter settings.

Depth:

From basic owner maintenance tasks to complex engine and transmission rebuilds, including electrical system diagnostics.

Diagnostic Tools:

References to specific Mitsubishi diagnostic tools (e.g., MUT-III) and generic OBD-II scanners.

Wiring Diagrams:

Detailed, system-specific wiring schematics with component identification and wire colors.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable for quick access to information.

Resolution:

High-resolution for clear diagrams and text.

Printable:

Yes, printable pages.

Quality Description:

Professional quality, clear technical illustrations and diagrams.

Binding Description:

Not applicable for PDF download, but would typically be perfect bound or spiral bound for a physical copy.

Paper Description:

Not applicable for PDF download.

⚙️ Engine Specifications

Engine Code:

4G15T (Turbocharged inline-4)

Displacement:

1.5 Liters (1468 cc)

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Aspiration:

Turbocharged with Intercooler

Horsepower:

Approximately 150-163 PS (110-119 kW) depending on market and specific tune.

Torque:

Approximately 200-210 Nm (148-155 lb-ft) depending on market and specific tune.

Fuel Delivery:

Electronic Fuel Injection (ECI Multi) with Turbocharging

Fuel Type:

Unleaded Petrol (Octane rating typically 95 RON or higher recommended)

ECU Type:

Engine Control Unit (ECU) with integrated engine management functions.

Cooling Type:

Water-cooled with thermostatically controlled fan and pressurized radiator system.

Oil Capacity:

Approx. 4.0 - 4.3 Liters (with filter change)

Oil Type:

API SN/SP, ACEA A3/B4, or higher; viscosity typically 5W-30 or 5W-40 (refer to owner's manual for exact specification).

🔧 Transmission

Type:

5-Speed Manual Transmission

Gear Ratios:

Specific ratios vary by gearbox code, typically designed for sporty performance.

Clutch Type:

Hydraulically operated, dry single plate clutch.

Performance Tuning:

Close-ratio gearing for enhanced acceleration.

Fluid Type:

Manual Transmission Fluid (MTF) GL-4, viscosity typically 75W-80 or 75W-90 (refer to manual for exact specification).

Fluid Capacity:

Approx. 2.0 - 2.3 Liters

📐 Dimensions

Length:

Approx. 3810 - 3850 mm

Width:

Approx. 1690 - 1720 mm

Height:

Approx. 1475 - 1500 mm

Wheelbase:

Approx. 2500 mm

Ground Clearance:

Typically lowered for sportier stance, around 130-140 mm.

Curb Weight:

Approx. 1100 - 1180 kg

Gross Vehicle Weight:

Varies, consult vehicle placard.

Towing Capacity:

Not typically specified or recommended for this performance model.

🛡️ Safety Features

Euro Ncap:

Typically 4 or 5 stars for the standard Colt model; Ralliart variants share the same structural safety but performance modifications do not affect crash test ratings.

ABS:

Anti-lock Braking System standard on Ralliart models.

Ebd:

Electronic Brakeforce Distribution standard.

TCS:

Traction Control System (TCS) may be standard or optional depending on market and year.

Esp:

Electronic Stability Program (ESP) or similar stability control systems may be present.

Airbags:

Front airbags (driver and passenger), side airbags, curtain airbags (depending on trim and market).

Seatbelts:

3-point seatbelts with pre-tensioners, ISOFIX child seat anchors.

Body Structure:

Reinforced safety cell structure.

💡 Technology Features

Audio System:

Factory-installed CD player with radio, likely with basic speaker system. Higher trims may have upgraded audio or optional navigation.

Display:

Minimal in-dash display for audio and basic vehicle information. No large touchscreen infotainment systems typical of later models.

Parking Sensors:

Optional on some higher trim levels.

Cruise Control:

Available on many models, particularly those with manual transmission.

Usb Aux Input:

Unlikely to be standard, but some aftermarket head units or later model year updates might include these.

Bluetooth:

Generally not standard; may be an optional accessory or aftermarket fitment.

🔧 Maintenance

Oil Change Interval:

Typically 15,000 km (or 12 months), whichever comes first, under normal driving conditions (refer to manual for severe conditions).

Air Filter Replacement:

Typically every 30,000 km or as needed based on inspection.

Spark Plug Replacement:

Typically Iridium spark plugs at 100,000 km intervals, but confirm exact type and interval.

Brake Fluid Change:

Typically every 2-3 years, regardless of mileage.

Engine Coolant:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent (pink colored, ethylene glycol-based with demineralized water).

Brake Fluid:

DOT 3 or DOT 4, preferably low viscosity (LV) for ABS systems.

Turbocharger Wear:

As with many turbocharged cars, turbocharger longevity can be affected by maintenance practices, especially oil changes and ensuring proper cool-down periods.

Suspension Wear:

Bushings and shock absorbers can experience wear over time, particularly given the car's performance-oriented nature.

Intermittent Electrical Faults:

Wiring harness issues or sensor failures can lead to intermittent electrical problems, often resolvable with detailed diagnostics.

Clutch Wear:

Aggressive driving can accelerate clutch wear, requiring eventual replacement of the clutch disc, pressure plate, and release bearing.

📚 Vehicle History

Mitsubishi Motors:

Long history in automotive manufacturing, particularly known for rally success and durable vehicles.

Colt Lineage:

The Colt nameplate has a long history, evolving through various generations and platforms. The Z20 Colt was a significant departure, focusing on a more modern and global platform.

Ralliart Introduction:

Ralliart versions were introduced to provide a factory-tuned, sportier variant of the standard Colt, leveraging Mitsubishi's performance expertise.

Manufacturing Location:

Primarily produced in Japan and supplied to various global markets.

Production Period:

2006-2012 for the specific Ralliart generation covered by this manual.

🏆 Awards & Recognition

General Colt Reviews:

The standard Colt received mixed reviews, often praised for its handling and practicality but criticized for engine refinement in lower trims. The Ralliart variant was generally well-received by enthusiasts for its performance value.

Ralliart Tuning:

Ralliart's involvement typically meant a higher degree of performance validation and tuning compared to standard models.

Reliability:

Generally considered reliable when properly maintained, with specific issues usually related to wear and tear rather than inherent design flaws.