Mitsubishi Colt RG Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Chassis Code: RG Generation Generation Code: RG Codes Platform: Based on the Mitsubishi Galant platform, shared with other Mitsubishi and Chrysler/Dodge models...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Chassis Code:

Generation

Generation Code:

Codes

Platform:

Based on the Mitsubishi Galant platform, shared with other Mitsubishi and Chrysler/Dodge models of its era.

👋 Introduction

Market Position

Segment:

Subcompact car / compact car, positioned as an economical and reliable daily driver.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort/Focus, Nissan Sentra, Mazda 323/Protege, Chevrolet Cavalier.

Key Features

Design Philosophy:

Practicality, fuel efficiency, affordability, and dependable transportation.

Vehicle Purpose:

Intended for urban commuting, daily driving, and general personal transportation.

📋 Manual Details

Coverage Areas

Regions Covered:

Likely covers models sold in North America, Australia, and potentially other global markets depending on specific variants.

Page Count

Estimated Page Count:

Estimated 1,000+ pages (typical for comprehensive workshop manuals).

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, lubrication, cooling system, exhaust system, engine electricals.

Transmission:

Manual transmission (MT) and Automatic transmission (AT) service, repair, diagnostics, and overhaul.

Drivetrain:

Front-wheel drive (FWD) system, CV joints, driveshafts.

Suspension:

Front suspension (MacPherson strut), rear suspension (independent or semi-independent depending on variant), steering system.

Brakes:

Front and rear brake systems (disc and drum configurations), ABS (if equipped), parking brake.

Electrical:

Battery, charging system, starting system, lighting, instruments, accessories, body electricals, wiring diagrams.

Body:

Body construction, interior trim, exterior trim, doors, glass, body repair procedures, paint codes.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair.

Safety Systems:

Airbag system (SRS) diagnosis and service (if equipped).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon faults across all major systems.

Repair And Overhaul:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Specifications And Tolerances:

Precise measurements, torque specifications, clearances, and other critical parameters for component assembly and adjustment.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Diagnostics:

On-board diagnostics (OBD-I/OBD-II) information, diagnostic trouble codes (DTCs) and their interpretation.

Technical Depth

Level Of Detail:

Comprehensive, from basic preventative maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and bodywork.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for easy navigation of content.

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

Not applicable (digital download).

Paper Type

Paper Quality:

Not applicable (digital download).

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

Examples include 4G93 (1.8L), 4G94 (2.0L), 4G15 (1.5L) depending on market and year.

Displacement Examples:

Commonly 1.5L, 1.8L, and 2.0L inline-four cylinder engines.

Performance

Horsepower Range:

Approximately 90 hp to 135 hp, depending on engine and market configuration.

Torque Range:

Approximately 100 lb-ft to 130 lb-ft, varying with engine size.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection (MPI).

Fuel Type:

Unleaded gasoline.

Engine Management

Engine Control Unit (ECU) for managing fuel injection, ignition timing, and emissions.

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission (MT).

Optional

Transmission Type Opt:

4-speed Automatic Transmission (AT), potentially with overdrive.

Features

Transmission Features:

FWD transaxle design. Automatic transmissions may include a torque converter lock-up feature for improved fuel economy.

Fluid Specifications

Atf Type:

Dexron III/Mercon or equivalent Automatic Transmission Fluid (ATF).

Manual Gear Oil Type:

API GL-4 SAE 75W-90 or SAE 80W-90 gear oil for manual transmissions.

📐 Dimensions

Exterior

Length Examples:

Approximately 4180-4220 mm (varies by generation/body style).

Width Examples:

Approximately 1680-1710 mm.

Height Examples:

Approximately 1400-1450 mm.

Weights

Curb Weight Range:

Approximately 1050-1200 kg.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by market and testing agency. Early models may have limited advanced safety features. Refer to specific market regulatory bodies (e.g., NHTSA, Euro NCAP) for individual vehicle test results.

Active Features

Anti-lock Braking System (ABS) available on higher trim levels or as an option.

Traction Control:

Traction control system (TCS) may be available on select models/trims.

Passive Features

Airbags:

Driver and front passenger airbags standard on most later models. Side airbags may be optional on some trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM radio with CD player. Cassette player may be present on earlier models. Speaker configuration varies by trim.

Display:

Basic LCD or digital displays for odometer, trip computer, and radio information. Navigation systems were not common.

Driver Assistance

Cruise Control:

Optional or standard on higher trim levels.

Connectivity

Power Accessories:

Power windows, power door locks, and power mirrors available on most trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, whichever comes first, depending on driving conditions.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plug Replacement:

Typically around 60,000 to 100,000 miles (96,000 to 160,000 km) for platinum or iridium plugs, or sooner for conventional plugs.

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-30 or 10W-30 recommended, depending on ambient temperature. Refer to owner's manual for exact specifications.

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with de-ionized water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Wear Items:

CV joint boots, suspension bushings, exhaust components, ignition coils (on some engines).

Electrical Gremlins:

Older models may experience issues with power window regulators, central locking actuators, or dashboard warning lights due to aging wiring or components.

Engine Oil Consumption:

Certain engine variants might have a tendency for increased oil consumption with age and mileage, necessitating regular checks.

📚 Vehicle History

Brand Heritage

Parent Company:

Mitsubishi Motors Corporation.

Model Evolution

Previous Generations:

The Colt nameplate has a long history, dating back to earlier models in the Mitsubishi lineup, often as a compact or subcompact offering.

Rg Generation Period:

The RG generation of the Colt typically refers to models produced from the late 1990s through the early 2000s, succeeding earlier generations.

Production

Manufacturing Locations:

Primarily manufactured in Japan, with potential assembly in other global locations depending on market and collaborations.

🏆 Awards & Recognition

Recognitions

Historical Awards:

The Colt nameplate has historically been recognized for value and reliability in its class. Specific awards for the RG generation would need to be verified by market.

Ratings

Fuel Economy Ratings:

Generally positioned as a fuel-efficient vehicle, with EPA estimates varying by engine and transmission but often competitive within its segment.