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Mitsubishi Eclipse 2003-2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Years Covered: 2003, 2004, 2005 Codes Generation Code: Third Generation (2000-2005) 👋 Introduction Market Position Market Position: The Mitsubishi Eclipse of...
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Mitsubishi Eclipse 2003-2005 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Model Years Covered:
2003, 2004, 2005
Codes
Generation Code:
Third Generation (2000-2005)
👋 Introduction
Market Position
Market Position:
The Mitsubishi Eclipse of this era was positioned as an affordable, stylish, and sporty coupe and convertible, offering a compelling alternative in the compact sports car segment.
Competitive Analysis
Competitive Analysis:
Competed against vehicles such as the Toyota Celica, Honda Civic Si, Ford Focus SVT, Nissan Sentra SE-R, and Chevrolet Cavalier Z24.
Key Features
Key Features:
Distinctive styling, available powerful V6 engine, optional all-wheel drive (on some earlier generations, not specified for these years but notable for the model line), engaging driving dynamics for its class.
Target Audience
Target Audience:
Enthusiasts seeking to maintain, repair, or customize their Mitsubishi Eclipse, DIY mechanics, and professional automotive repair shops.
📋 Manual Details
Coverage Areas
Trim Levels Covered:
All available trim levels for the specified model years, including GS, GT, GTS, and potentially Spyder convertible variants.
Engine Variants Covered:
2.4L SOHC I4 (4G64), 3.0L SOHC V6 (6G72, Mitsubishi 6G72 V6 engine).
Page Count
Estimated Page Count:
Over 1500 pages (typical for a comprehensive full service repair manual covering multiple years and engines).
Manual Type
Manual Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain, engine diagnostics.
Engine Electrical:
Ignition system, fuel injection system (EFI), emissions control system, starter system, charging system, engine control unit (ECU) wiring diagrams.
Transmission Manual:
Manual transmission removal, disassembly, inspection, assembly, adjustment, clutch system.
Transmission Automatic:
Automatic transmission removal, disassembly, inspection, assembly, adjustment, hydraulic control system, torque converter, transmission fluid.
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differentials.
Suspension:
Front and rear suspension systems, struts, shocks, springs, control arms, bushings, alignment procedures.
Steering:
Power steering system, steering rack, steering column, tie rod ends, steering angle sensor.
Brakes:
Front and rear brakes (disc brakes), brake calipers, brake pads, brake rotors, brake lines, ABS system, parking brake.
Electrical System:
Battery, charging system, starting system, lighting system, wipers, horn, power windows, power locks, central locking, body control module (BCM).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, AC compressor, refrigerant, blower motor, climate control unit.
Body And Interior:
Exterior panels, doors, hood, trunk, bumpers, interior trim, seats, dashboard, headliner.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors.
Safety Systems:
Airbag system, seat belt pre-tensioners, ABS diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics.
Repair Procedures:
Step-by-step repair instructions for all major components and systems.
Rebuild Procedures:
Detailed instructions for engine and transmission rebuilds.
Component Replacement:
Instructions for replacing parts such as alternators, starters, radiators, brake components, sensors, etc.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Diagnostic Tools:
Information on using OBD-II scanners and other diagnostic equipment.
Technical Depth
Technical Depth:
Comprehensive coverage from basic DIY maintenance to complex diagnostic and repair procedures, suitable for both amateur enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, allowing for clear printing of diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Fully searchable text for quick access to specific information.
Navigation
Navigation:
Includes internal bookmarks and hyperlinks for easy navigation between sections and topics.
⚙️ Engine Specifications
Primary Engine
Engine 2.4L I4:
2.4L SOHC 16-valve Inline-4 (4G64). Power: approx. 147 hp @ 5700 rpm. Torque: approx. 158 lb-ft @ 4500 rpm.
Engine 3.0L V6:
3.0L SOHC 24-valve V6 (6G72). Power: approx. 200-210 hp @ 5700-6000 rpm. Torque: approx. 205-207 lb-ft @ 4500-4700 rpm.
Performance
Acceleration 0-60 Mph:
Varies by engine and transmission; generally in the 7-9 second range for V6 models.
Fuel System
Fuel System Type:
Multi-point Electronic Fuel Injection (MPI/EFI)
Fuel Requirements
Fuel Octane Rating:
87 Octane (Regular Unleaded) for 2.4L; 87 Octane (Regular Unleaded) recommended for 3.0L V6, though premium may offer slight performance benefits.
Emission Controls
Emission Controls:
Catalytic converter, oxygen sensors (O2 sensors), Evaporative Emission Control (EVAP) system, EGR (Exhaust Gas Recirculation).
🔧 Transmission
Standard
Transmission 2.4L:
5-speed manual transmission
Optional
Transmission V6:
4-speed automatic transmission with electronically controlled overdrive.
Features
Automatic Transmission Features:
Adaptive shift control (on some models), torque converter lock-up.
Fluid Specification
Automatic Transmission Fluid:
Refer to owner's manual or manual for specific ATF type (likely ATF SP-III or equivalent).
Manual Transmission Fluid:
Refer to owner's manual or manual for specific MTF type (likely API GL-4 or GL-5 gear oil).
📐 Dimensions
Exterior
Length:
Approx. 175.7 inches (Coupe) / 176.6 inches (Spyder)
Width:
Approx. 69.7 inches
Height:
Approx. 51.6 inches (Coupe) / 52.4 inches (Spyder)
Wheelbase:
Approx. 101.4 inches
Weights
Curb Weight:
Approx. 3000-3300 lbs (varies by engine and trim)
Gross Vehicle Weight Rating:
Refer to vehicle specific documentation or VIN plate.
Cargo
Cargo Volume:
Approx. 10.9 cu ft (Coupe)
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Sizes:
Commonly P215/60R16, P225/50R17, P235/45R17 depending on trim and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4 Stars (Driver), 4 Stars (Passenger) for 2003 model year.
IIHS Crash Test Rating:
Good (Frontal Offset) for 2003 model year.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (on some V6 models).
Passive Features
Passive Safety Features:
Dual front airbags, front side-impact airbags (on some models), three-point seat belts with pretensioners, crumple zones.
Airbag System
Airbag System Components:
Frontal airbags, side curtain airbags (if equipped), seat-mounted side airbags (if equipped), Occupant Classification System (OCS).
💡 Technology Features
Infotainment
Infotainment Features:
Factory AM/FM stereo with CD player, optional premium audio system (e.g., Rockford Fosgate), cassette player may be present on some base models.
Driver Assistance
Driver Assistance Features:
ABS, Traction Control (optional).
Connectivity
Connectivity Features:
Limited by era; typically power windows, power locks, remote keyless entry (optional).
Instrumentation
Instrument Cluster:
Analog gauges for speedometer, tachometer, fuel level, engine temperature. Warning lights for various systems. Trip computer on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months for severe driving, or 7,500 miles or 6 months for normal driving (consult manual for specific guidance).
Engine Oil Type:
Refer to manual: typically SAE 5W-30 or 5W-20 synthetic blend or full synthetic. Check owner's manual for exact API service classification (e.g., API SN/SP).
Engine Oil Capacity:
2.4L: Approx. 4.5 quarts (with filter); 3.0L V6: Approx. 4.5 quarts (with filter).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
2.4L: Iridium plugs, typically 100,000 miles. 3.0L V6: Iridium plugs, typically 60,000 - 100,000 miles. Consult manual for specific recommendations.
Timing Belt Replacement:
Critical for 2.4L engine (interference engine). Recommended interval around 60,000 - 90,000 miles. The 3.0L V6 is generally a timing chain, which is designed to last the life of the engine but may require inspection.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, compatible with Japanese vehicles (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron III ATF or approved power steering fluid.
Known Issues
Common Issues 2.4L:
Oil leaks from valve cover gasket or oil pan, potential for timing belt failure if not replaced on schedule (interference engine), ignition coil issues.
Common Issues 3.0L V6:
Intake manifold gasket leaks, spark plug blow-out (Tsb for some applications), PCV valve issues, oil cooler line leaks (if equipped).
Transmission Issues:
Automatic transmission issues can include slipping or harsh shifts, often related to fluid condition or solenoid failures.
Suspension Issues:
Worn suspension components like ball joints, tie rod ends, and bushings leading to knocking noises or poor handling.
Electrical Issues:
Window motor failures, power lock actuator issues, intermittent electrical gremlins often related to wiring harness integrity or grounding points.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history in performance vehicles, including iconic models like the Lancer Evolution and 3000GT, establishing a reputation for sporty design and technology.
Model Evolution
Third Gen Eclipse:
The third generation (2000-2005) represented a significant redesign, moving to a platform shared with the Chrysler Sebring and Dodge Stratus. It featured a more rounded, aggressive styling and a stronger focus on V6 power.
Production
Production Location:
United States (Normal, Illinois) and Japan.
Production Years
Third Gen Production Years:
2000-2005
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 2003-2005 models are less prominent than earlier generations, the model was generally well-regarded for its styling and performance value within its segment.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and powertrain; it's advisable to consult historical consumer reports data for specific year-over-year assessments.
Certifications
Emission Certifications:
Meets EPA and California Air Resources Board (CARB) emission standards for the respective model years.
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