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Mitsubishi Eclipse 1997 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1997 Product Name: Mitsubishi Eclipse 1997 Repair Service Manual - Service Manual Repair PDF Download Codes Platform Code: D30/D32/D38/D31 Series (2nd...
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Mitsubishi Eclipse 1997 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1997
Product Name:
Mitsubishi Eclipse 1997 Repair Service Manual - Service Manual Repair PDF Download
Codes
Platform Code:
D30/D32/D38/D31 Series (2nd Generation)
👋 Introduction
Market Position
Segment:
Compact Sports Coupe/Convertible
Target Demographic:
Youthful buyers seeking sporty styling and performance at an accessible price point
Competitive Analysis
Key Competitors:
Nissan 240SX, Toyota Celica, Honda Prelude, Ford Mustang (entry-level trims), Chevrolet Camaro (entry-level trims)
Key Features
Styling:
Sleek, aerodynamic design with a low-slung profile. Available as a coupe and convertible.
Powertrain Options:
Choice of efficient 4-cylinder engines and a potent V6, with optional All-Wheel Drive (AWD) on performance variants.
Performance Variants:
GT and GSR (often associated with higher trims and V6 engines or turbocharged 4-cylinders in specific markets/generations, though the 1997 model primarily featured naturally aspirated V6 and 4-cylinders)
Value Proposition:
Offered a blend of sporty styling, performance options (including AWD), and a relatively affordable entry price compared to some rivals.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
Primary Audience:
Professional Technicians
Audience Adaptability:
Adequate data for mechanically inclined DIY enthusiasts
Page Count
Estimated Pages:
1000+ pages (typical for a comprehensive service manual of this era)
Manual Type
Manual Category:
Factory Service Manual (FSM) equivalent
Format
Searchability:
Likely searchable text within the PDF
Printability:
Printable
File Size:
Variable, typically 50MB-200MB for high-quality PDFs
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine management (ECU)
Transmission Systems:
Manual transmission (5-speed), Automatic transmission (4-speed), clutch, driveshafts, differentials
Brake Systems:
Front disc brakes, rear disc brakes (standard on most models), ABS (Anti-lock Braking System) operation and diagnostics
Suspension Steering:
Front suspension (MacPherson strut), Rear suspension (Multi-link), power steering system, steering column, wheel alignment specifications
Electrical Systems:
Battery, charging system, starting system, lighting, instruments and gauges, power windows, locks, mirrors, wiper/washer system, horn, audio system wiring
Body Chassis:
Body construction, exterior panels, interior trim, doors, hood, trunk, glass, chassis frame, body repair procedures
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant handling, diagnosis, and repair
Safety Restraints:
Airbag system (SRS - Supplemental Restraint System) diagnosis and precautions, seat belts
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt inspection and replacement
Diagnostics Troubleshooting:
System-specific diagnostic charts, common problems and their solutions, fault code interpretation (OBD-I, early OBD-II for some systems)
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major systems
Overhaul Rebuild:
Detailed procedures for engine and transmission overhaul, including specifications for internal components
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Level:
Comprehensive (covering routine maintenance to full engine/transmission rebuilds and complex electrical diagnostics)
Diagnostic Tools:
Information on necessary special tools and diagnostic equipment
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances Tolerances:
Engine component clearances, bearing tolerances, and other critical measurements
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC I4)
Displacement 1:
1997 cc (2.0 Liters)
Configuration 1:
Inline 4-cylinder, SOHC, 16 valves
Horsepower 1:
Approx. 140-145 hp @ 6000 rpm (Varies slightly by market and specific tuning)
Torque 1:
Approx. 130-135 lb-ft @ 4500 rpm
Fuel Induction 1:
Multi-point Fuel Injection (MPI)
Compression Ratio 1:
Approx. 9.0:1
Cooling System 1:
Pressurized liquid cooling system
Emission Controls 1:
Catalytic converter, EGR (Exhaust Gas Recirculation), EVAP (Evaporative Emission Control)
Optional Engine
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc (3.0 Liters)
Configuration 2:
V6, SOHC, 24 valves
Horsepower 2:
Approx. 205-210 hp @ 6000 rpm
Torque 2:
Approx. 205-210 lb-ft @ 4500 rpm
Fuel Induction 2:
Multi-point Fuel Injection (MPI)
Compression Ratio 2:
Approx. 8.5:1
Fuel System
Fuel Type:
Unleaded gasoline (87 octane recommended, higher octane for V6 if performance is prioritized)
Fuel Pump Type:
Electric, in-tank
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Drive Layout 1:
Front-Wheel Drive (FWD)
Optional
Transmission Type 2:
4-Speed Automatic (with Overdrive)
Drive Layout 2:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on select V6 models (often designated 'AWD' or 'GT AWD')
Features
Clutch Type:
Hydraulic, single dry plate (for manual transmission)
Transmission Fluid Spec Auto:
Mitsubishi SPIII (or equivalent Dexron III)
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 gear oil
📐 Dimensions
Exterior
Length:
Approx. 177.0 inches
Width:
Approx. 69.1 inches
Height:
Approx. 50.7 inches (Coupe), 51.6 inches (Convertible)
Wheelbase:
Approx. 100.4 inches
Front Track:
Approx. 59.3 inches
Rear Track:
Approx. 59.1 inches
Weights
Curb Weight Min:
Approx. 2800 lbs (4-cyl FWD Manual)
Curb Weight Max:
Approx. 3300 lbs (V6 AWD Automatic)
Gross Vehicle Weight Rating Gvwr:
Approx. 3800-4000 lbs (model dependent)
Cargo
Trunk Volume:
Approx. 8.7 cubic feet (Coupe)
Interior
Passenger Volume:
Approx. 84.4 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
4-star (1997 model year, specific rating may vary slightly)
NHTSA Front Crash Test Passenger:
4-star (1997 model year, specific rating may vary slightly)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on front and rear wheels
Traction Control:
Not commonly available on 1997 models
Passive Features
Airbags:
Driver and passenger front airbags (SRS)
Seat Belts:
3-point front seat belts, 2-point rear seat belts
Rollover Protection:
Reinforced A-pillars and structural bracing (standard on convertible)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker system.
Climate Control:
Manual HVAC controls with fan speed, temperature, and recirculation settings. Optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most V6 models, optional on some 4-cylinder models.
Connectivity
Auxiliary Input:
Not available from factory. Aftermarket head unit installation common for modern connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles or 3.75 months (whichever comes first), or 7,500 miles / 7.5 months under severe driving conditions (refer to manual for specifics).
Engine Coolant Change:
Every 30,000 miles or 30 months (initially), then every 15,000 miles or 15 months thereafter. Use of specific coolant is critical.
Transmission Fluid Change Auto:
Every 30,000 miles or 30 months.
Transmission Fluid Change Manual:
Inspect every 30,000 miles, change if needed or at higher mileage intervals (e.g., 60,000 miles).
Spark Plug Replacement:
I4 (4G63): Approx. 30,000 miles. V6 (6G72): Approx. 60,000 miles.
Timing Belt Replacement:
Crucial for 4G63 engine (non-interference is rare but possible depending on specific variant, but assumed interference for safety). Recommended at 60,000 miles or 5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for seasonal viscosity)
Engine Oil Capacity I4:
Approx. 4.5 quarts (4.3 liters) with filter
Engine Oil Capacity V6:
Approx. 4.7 quarts (4.5 liters) with filter
Coolant Spec:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors, typically pink or red)
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Engine 4G63:
Timing belt failure (critical), head gasket leaks, turbocharger issues (if applicable to specific trim, though base models are NA), crankwalk (rare but documented on some turbo variants).
Engine 6G72:
Oil leaks from valve covers and rear main seal, intake manifold gasket leaks, occasional PCV system issues.
Transmission:
Automatic transmission shift quality degradation, potential leaks from seals, clutch wear (manual).
Suspension Steering:
Worn ball joints and tie rod ends, leaky power steering pumps/hoses, front strut mount wear.
Electrical:
Flickering dashboard lights, power window motor failures, alternator issues, SRS warning light illumination.
Exhaust:
Catalytic converter failure, exhaust manifold cracks (especially on V6).
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mitsubishi Motors, a Japanese automotive manufacturer with a history dating back to the early 20th century, known for a range of vehicles from small cars to SUVs and performance vehicles.
Model Evolution
First Generation:
1990-1994 (USA Market), based on the Mitsubishi Galant platform, often built by Diamond-Star Motors (DSM).
Second Generation:
1995-1999. This generation introduced a more rounded styling and significant platform updates, still built by DSM in the USA.
Third Generation:
2000-2005 (USA Market), marked a significant departure with a distinct design and platform.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production Years:
1997 model year production ran from approximately August 1996 to July 1997.
🏆 Awards & Recognition
Recognitions
Automotive Press:
The 1995-1999 Eclipse was generally well-received for its styling and performance options, particularly the V6 models and the AWD variants. It was a popular choice in the sporty compact segment.
Performance Car:
Often featured in 'best sports car' or 'performance value' lists for its price point.
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