Mitsubishi Eclipse 1994 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1994 Codes Chassis Code: D22A Vin Code: 4 👋 Introduction Market Position Market Segment: Compact Sports Coupe/Convertible Target Audience: Enthusiasts, performance-oriented...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse

Year:

Codes

Chassis Code:

Vin Code:

👋 Introduction

Market Position

Market Segment:

Compact Sports Coupe/Convertible

Target Audience:

Enthusiasts, performance-oriented buyers, DIY mechanics

Competitive Analysis

Key Competitors:

Honda Prelude, Toyota Celica, Mazda MX-6, Nissan 240SX

Key Features

Chassis Design:

Shared platform with Dodge Stealth/Mitsubishi 3000GT, known for sporty handling

Engine Options:

Introduction of the potent 4G63 turbocharged engine for the GS-T model

Styling:

Aerodynamic, aggressive styling, available as coupe and convertible (later models)

📋 Manual Details

Coverage Areas

Engine Options Covered:

2.0L 4G63 SOHC, 2.0L 4G63 DOHC Turbo

Transmission Options Covered:

5-speed Manual, 4-speed Automatic

Drivetrain Covered:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD)

Page Count

Estimated Page Count:

Approx. 1000+

Manual Type

Manual Type:

Full Service & Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, timing belt replacement, piston/ring inspection, cylinder head service, valve train, oil pump, water pump

Engine Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement

Engine Ignition System:

Distributor, ignition coils, spark plugs, ignition timing adjustment

Engine Cooling System:

Radiator, coolant hoses, thermostat, fan clutch, cooling fan operation

Engine Lubrication System:

Oil pan, oil filter, oil pump, lubrication passages

Emission Control System:

EGR valve, catalytic converter, PCV system, O2 sensors

Transmission Manual:

Clutch system, gear shift linkage, transmission overhaul, gear ratios

Transmission Automatic:

Torque converter, valve body, planetary gears, transmission fluid service, electronic controls

Drivetrain AWD:

Transfer case, viscous coupling, rear differential, front differential

Suspension Front:

MacPherson struts, control arms, ball joints, sway bar, bushings

Suspension Rear:

Multi-link independent suspension, trailing arms, coil springs, shock absorbers

Steering System:

Power steering pump, steering rack/gearbox, tie rods, steering column

Brake System Front:

Ventilated disc brakes, brake calipers, pads, rotors

Brake System Rear:

Disc brakes (solid or ventilated), brake calipers, pads, rotors

Brake System Components:

Brake master cylinder, brake booster, parking brake system

Electrical System Wiring:

Complete wiring diagrams, fuse box locations, relay functions

Electrical System Charging:

Alternator, battery, voltage regulator

Electrical System Starting:

Starter motor, starter solenoid, ignition switch

Lighting System:

Headlights, taillights, interior lighting, fog lights

HVAC System:

Air conditioning compressor, refrigerant lines, heater core, blower motor, controls

Body And Interior:

Body panel removal/installation, door mechanisms, seat adjustments, dashboard components

Body And Exterior:

Bumpers, fenders, hood, trunk lid, glass replacement

Procedures Included

Maintenance Schedule:

Detailed recommended service intervals for all major components

Troubleshooting Guides:

Step-by-step diagnostics for common and uncommon problems

Repair Procedures:

Comprehensive instructions for disassembly, repair, and reassembly of all vehicle systems

Engine Rebuild:

Complete guidance for engine overhaul, including torque specifications and clearances

Turbocharger Service:

Specific procedures for the 4G63T turbocharger system

Brake Bleeding:

Proper procedures for bleeding the brake system

Timing Belt Replacement:

Critical steps and alignment for timing belt service

Fluid Changes:

Capacities and procedures for engine oil, coolant, transmission fluid, brake fluid, power steering fluid

Electrical Component Testing:

Methods for testing sensors, actuators, and electrical modules

Suspension Component Replacement:

Instructions for replacing struts, shocks, bushings, and control arms

Technical Depth

Diagnostic Codes:

OBD-I diagnostic trouble codes (DTCs) and their meanings

Torque Specifications:

Comprehensive list of all critical torque values for engine, chassis, and transmission components

Clearances And Tolerances:

Precise measurements for engine part clearances (e.g., piston ring gap, bearing clearance)

Special Tool Requirements:

Identification of any specialized tools needed for specific repairs

Wiring Diagrams Detail:

Detailed, high-resolution wiring schematics for all electrical systems

Specifications Tables:

Extensive tables of specifications, including engine data, fluid capacities, dimensions, and performance figures

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Yes (typically)

Print Quality

Print Quality:

High Resolution (suitable for printing individual pages or entire manual)

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Base Engine:

2.0L 4G63 SOHC Inline-4

Base Engine Displacement:

1997 cc

Base Engine Horsepower:

140 hp @ 6000 rpm

Base Engine Torque:

131 lb-ft @ 4000 rpm

Performance Engine

Performance Engine:

2.0L 4G63 DOHC Turbocharged Inline-4 (GS-T)

Performance Engine Displacement:

1997 cc

Performance Engine Horsepower:

205 hp @ 6000 rpm

Performance Engine Torque:

203 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 Octane for NA, 91+ Octane recommended for Turbo)

Engine Management

Engine Control Unit:

ECU (Engine Control Unit) with OBD-I diagnostics

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual

Optional

Optional Transmission:

4-Speed Automatic

Features

AWD Transmission:

Optional 4-speed automatic or 5-speed manual with AWD on GS-T model

Transmission Fluid Type:

Manual: SAE 75W-90 GL-4; Automatic: SPII or Dexron III

📐 Dimensions

Exterior

Length:

172.4 inches

Width:

69.2 inches

Height:

50.2 inches

Wheelbase:

100.4 inches

Weights

Curb Weight Base:

Approx. 2800 lbs

Curb Weight Gst:

Approx. 3100 lbs (FWD), Approx. 3300 lbs (AWD)

🛡️ Safety Features

Ratings

NHTSA Side Impact Rating:

Not readily available for this specific year/model, generally considered adequate for its era.

Active Features

Optional on non-turbo models, standard on GS-T models.

Passive Features

Airbags:

Driver-side airbag standard.

Seatbelts:

3-point front seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette player, optional CD player.

Display:

Basic analog gauges and warning lights.

Driver Assistance

Cruise Control:

Optional

Connectivity

OBD Standard:

OBD-I (On-Board Diagnostics I), requiring specific code readers or jumper methods for diagnostics.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000-5,000 miles or 6 months, whichever comes first.

Timing Belt Replacement:

Every 60,000 miles or 4 years (critical for 4G63 engine).

Coolant Flush:

Every 2 years or 30,000 miles.

Spark Plug Replacement:

Every 30,000 miles (standard plugs) or 60,000 miles (platinum plugs, if equipped).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity based on temperature).

Coolant Type:

Mitsubishi SDC (Super long life coolant) or equivalent ethylene glycol-based coolant.

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Genuine Mitsubishi Power Steering Fluid or Dexron II/III compatible fluid.

Known Issues

Turbo Failure:

Turbocharger failure is common if oil and filter changes are neglected, especially on the 4G63T. Sludge buildup is detrimental.

Timing Belt Tensioner:

Tensioner failure can lead to skipped timing or belt breakage, causing severe engine damage.

Clutch Wear:

Clutches on manual transmissions can wear out prematurely with aggressive driving.

Cv Joint Boots:

Torn CV joint boots can lead to joint damage and failure.

Rear Main Seal:

Leaking rear main seal is a common issue requiring transmission removal to fix.

Rust:

Areas prone to rust include wheel wells, rocker panels, and the underside of the vehicle, especially in areas with salt usage.

📚 Vehicle History

Brand Heritage

Mitsubishi Heritage:

Mitsubishi has a long history in automotive manufacturing, known for robust engineering and performance variants.

Model Evolution

First Generation:

The 1994 model year represents the first generation of the Mitsubishi Eclipse, which debuted in 1990.

Platform Sharing:

Co-developed with Chrysler as part of the Diamond-Star Motors (DSM) joint venture, sharing its platform with the Eagle Talon and Plymouth Laser.

Production

Manufacturing Location:

Normal, Illinois, USA

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Mitsubishi Eclipse (and its DSM siblings) were often lauded by automotive journalists for their performance and value.

Import Tuner Magazine:

Popular choice in the import tuning scene during the 1990s.