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Mitsubishi Eclipse Spyder 2000-2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Model Generation: Third Generation (D52) Model Years Covered: 2000, 2001, 2002 Codes Chassis Code: D52A 👋 Introduction Market Position Segment: Compact...
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Mitsubishi Eclipse Spyder 2000-2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Model Generation:
Third Generation (D52)
Model Years Covered:
2000, 2001, 2002
Codes
Chassis Code:
D52A
👋 Introduction
Market Position
Segment:
Compact Sports Convertible
Target Audience:
Enthusiasts seeking to maintain or repair their Mitsubishi Eclipse Spyder.
Competitive Analysis
Key Competitors:
Toyota Celica Convertible, Ford Mustang Convertible, Chevrolet Camaro Convertible, Pontiac Firebird Convertible.
Key Features
Vehicle Appeal:
Stylish convertible design, accessible pricing, and sporty performance, especially with the V6 engine.
Manual Value Proposition:
Provides the technical depth required for owners to perform their own maintenance and repairs, saving on labor costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Primary Coverage:
North American Market Models
Engine Variants Covered:
2.4L SOHC and 3.0L SOHC V6
Transmission Variants Covered:
5-Speed Manual and 4-Speed Automatic
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, and reassembly procedures for both engine variants, including cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, and cooling.
Engine Performance:
Fuel injection, ignition system, emission controls, exhaust systems, engine diagnostics and troubleshooting.
Transmission Manual:
Clutch, gearbox, shift mechanisms, fluid specifications, and repair procedures for the 5-speed manual transmission.
Transmission Automatic:
Automatic transmission operation, hydraulic control, valve body, torque converter, fluid service, and diagnostic procedures for the 4-speed automatic.
Drivetrain:
Front-wheel drive axle shafts, differentials, CV joints, and related components.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, and alignment procedures.
Steering:
Power steering system, pump, rack and pinion, steering column, and troubleshooting.
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, and servicing.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting systems, power distribution, and fuses.
Electronics Control:
ECU (Engine Control Unit), TCM (Transmission Control Module), ABS controller, immobilizer system, and diagnostic trouble codes (DTCs).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, blower motor, climate controls, and troubleshooting.
Body And Interior:
Body panels, doors, hood, trunk lid, convertible top mechanisms, interior trim, seats, and upholstery.
Convertible Top System:
Hydraulic and electrical systems for the power convertible top, including pump, cylinders, switches, and troubleshooting.
Safety Systems:
Airbag system components, SRS (Supplemental Restraint System) diagnostics and servicing.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, spark plug service, and belt inspections.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common and complex issues, including symptom-based troubleshooting charts and DTC interpretation.
Repair And Rebuild:
Detailed step-by-step repair procedures for virtually every component and system, from minor adjustments to major component overhauls.
Component Replacement:
Instructions for replacing parts such as alternators, starters, water pumps, fuel pumps, brake pads, and suspension components.
Electrical Diagnostics:
Wiring diagrams, component location charts, circuit testing procedures, and multimeter usage for electrical fault finding.
Convertible Top Service:
Specific procedures for convertible top operation checks, adjustments, repairs, and hydraulic system maintenance.
Technical Depth
Depth Of Coverage:
Comprehensive from basic owner maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics and convertible top hydraulics.
Diagrams And Illustrations:
Extensive use of exploded views, schematics, wiring diagrams, and diagnostic flowcharts for clear understanding.
Torque Specifications:
Detailed torque values for all critical fasteners across all systems.
Special Tools:
Identification of any specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick access to information.
Printability:
Printable pages for easy workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Base Engine 2 4L:
4G64 2.4L SOHC Inline-4
Base Engine 2 4L Power:
145 hp @ 5500 rpm
Base Engine 2 4L Torque:
150 lb-ft @ 4000 rpm
Optional Engine 3 0L
Optional Engine 3 0L Spec:
6G72 3.0L SOHC V6 (from Mitsubishi 3000GT/GTO)
Optional Engine 3 0L Power:
205 hp @ 6000 rpm (approx.)
Optional Engine 3 0L Torque:
206 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECU) with OBD-II diagnostics
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (F5M33 or similar)
Optional
Transmission Type:
4-Speed Automatic Transmission (F4A42 or similar)
Features
Clutch Type:
Hydraulically actuated, single dry plate clutch (Manual Transmission)
Automatic Transmission Control:
Electronically controlled with adaptive shift logic.
📐 Dimensions
Exterior
Wheelbase:
103.7 inches (2634 mm)
Length:
177.7 inches (4513 mm)
Width:
70.3 inches (1786 mm)
Height:
53.0 inches (1346 mm)
Cargo
Trunk Volume:
Approx. 4.6 cu ft (convertible top stowed)
Weights
Curb Weight Approx:
3200 - 3400 lbs (depending on engine and transmission)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively documented for this specific generation and trim in readily available public databases, but generally performed adequately for its era.
Active Features
ABS:
Available standard or optional Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional Traction Control System (TCS) available on some models.
Passive Features
Airbags:
Driver and passenger front airbags. Side airbags were not commonly offered or standard in this generation.
Seatbelts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium audio systems available. Aux input not standard.
Display Options:
Basic digital clock or simple information display for climate and radio. No advanced touchscreen or navigation.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Bluetooth:
Not available from factory. Aftermarket solutions are common.
Other Tech
Keyless Entry:
Optional keyless entry system.
Anti Theft:
Factory immobilizer system and alarm for some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3.75 months for severe driving, or 7,500 miles (12,000 km) or 7.5 months for normal driving, using synthetic oil. Refer to manual for exact specs.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
4-Cylinder: 60,000 miles (96,000 km). V6: 100,000 miles (160,000 km) (typically platinum or iridium type).
Timing Belt Replacement:
75,000 miles (120,000 km) for 4-cylinder (4G64). V6 (6G72) uses a timing chain. Crucial for 4-cylinder to prevent catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity:
2.4L: 4.5 US qts (4.3 L) with filter. 3.0L V6: 4.5 US qts (4.3 L) with filter. Consult manual for precise fill level.
Engine Oil Type:
API Service SG, SH, or SJ. Viscosity: SAE 5W-30 or 5W-40 recommended. Check manual for specific OEM recommendations and temperature charts.
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Use an Asian vehicle specific coolant or equivalent.
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90 gear oil. Capacity approx. 2.2 US qts (2.1 L).
Transmission Fluid Automatic:
Dexron III (or equivalent ATF). Capacity approx. 7.0 US qts (6.6 L) for service refill, higher for full overhaul.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron III ATF or specific power steering fluid recommended by Mitsubishi.
Known Issues
Common Engine Issues:
Oil leaks (valve cover gasket, oil pan gasket), coolant leaks, exhaust manifold cracks (especially on V6), occasional misfires due to ignition components or fuel injectors.
Common Transmission Issues:
Manual transmission synchros can wear, automatic transmission clutch pack wear or solenoid issues leading to shifting problems.
Common Suspension Issues:
Worn ball joints, control arm bushings, and strut mounts are common due to age and mileage.
Common Convertible Top Issues:
Hydraulic leaks, pump failure, switch malfunctions, and canvas wear or degradation.
Common Electrical Issues:
Corroded grounds, faulty window regulators, power mirror issues, and HVAC blower motor resistor failures.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance:
Mitsubishi has a strong heritage in performance vehicles, notably with the Lancer Evolution and the historical success of the Eclipse in motorsports.
Model Evolution
Eclipse Spyder Previous Gen:
The Eclipse Spyder continued the lineage of the successful first and second generation Eclipse coupes and convertibles, building on their sporty image.
Third Gen Design Change:
The third generation marked a significant styling departure from the sharp, angular lines of the second generation, adopting a more rounded and flowing design.
Production
Manufacturing Plant:
Built at the Diamond-Star Motors (DSM) plant in Normal, Illinois, USA.
Production Years
Full Third Gen Years:
1999-2005 (This manual covers the 2000-2002 model years of this generation).
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Eclipse nameplate has historically received positive reviews for styling and value, though specific awards for the 2000-2002 Spyder generation are not widely publicized.
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