Mitsubishi Evo 4 1996-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV Model Code: CN9A Year: 1996-1998 Codes Chassis Code: CN9A Engine Code Primary: 4G63T 👋 Introduction Market Position Segment: Performance Sedan...

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类型: Car

斯库: 500482

标签: 1996 1997 1998 Car Cars Evo 4 Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IV

Model Code:

Year:

1996-1998

Codes

Chassis Code:

Engine Code Primary:

4G63T

👋 Introduction

Market Position

Segment:

Performance Sedan / Rally Homologation Special

Target Demographic:

Enthusiasts, Rally Fans, Performance Car Buyers

Competitive Analysis

Key Competitors Era:

Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth

Key Features

Performance Focus:

Emphasizes performance tuning, advanced drivetrain, and rally-derived technology.

Documentation Value:

Provides critical technical information for maintaining and repairing the highly specialized Evo IV.

📋 Manual Details

Coverage Areas

Language:

English

Manual Type:

Service Repair Manual

Format Detail:

Intended Audience:

Professional Technicians and Enthusiast DIYers

Page Count

Estimated Pages:

1000+

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes

Electrical:

Wiring Diagrams, ECU, Lighting, Instrumentation

Body:

Body Exterior, Interior Trim, HVAC

Diagnostics:

Troubleshooting Guides, DTCs, Component Testing

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements

Repair:

Engine Rebuilds, Transmission Overhauls, Component Replacement

Diagnostics:

Fault Finding, Symptom Analysis, Electrical Troubleshooting

Disassembly Assembly:

Step-by-step instructions for major component removal and installation

Technical Depth

Depth:

Comprehensive; covers routine maintenance to complete engine and transmission rebuilds.

Diagnostic Tools:

Details on using diagnostic scan tools and multimeter procedures.

Torque Specifications:

Detailed torque values for all critical fasteners.

Clearances Tolerances:

Engine component clearances and assembly tolerances provided.

📊 Manual Specifications

File Format

Type:

Digital PDF

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for convenient workshop use

Print Quality

Resolution:

High-resolution scans of original factory manuals

Binding Type

Physical Format Equivalent:

Not applicable (digital format)

Paper Type

Physical Format Equivalent:

Not applicable (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged

Engine Code:

4G63T (Evo IV specific variant)

Displacement:

1997 cc

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Ignition

Performance

Horsepower Ps Jdm:

280 PS @ 6,500 rpm

Torque Kgf M Jdm:

35.0 kgf·m @ 3,000 rpm

Turbocharger:

Mitsubishi TD05HR-16G (Roller Bearing)

Intercooler:

Air-to-Air Front Mount

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Drivetrain:

All-Wheel Drive (AWD) with Active Yaw Control (AYC)

Features

Clutch Type:

Hydraulic Single Plate

Ayc System:

Active Yaw Control (AYC) with hydraulic torque vectoring to the rear wheels.

📐 Dimensions

Exterior

Length:

4350 mm

Width:

1770 mm

Height:

1415 mm

Wheelbase:

2600 mm

Front Track:

1505 mm

Rear Track:

1490 mm

Weights

Curb Weight Kg:

1360 kg

Gross Weight Kg:

1535 kg

🛡️ Safety Features

Ratings

Ancap Rating:

Not officially rated or tested by ANCAP during its production period.

NHTSA Rating:

Not officially rated or tested by NHTSA during its production period.

Active Features

Anti-lock Braking System (ABS)

Active Yaw Control (AYC)

Active Center Differential (ACD)

Passive Features

Airbags:

Driver and Passenger Front Airbags

Seatbelts:

3-point ELR seatbelts with pre-tensioners

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM Stereo Cassette Player with optional CD Player

Speakers:

6 Speaker System

Driver Assistance

Active Yaw Control (AYC) is a key handling technology.

Active Center Differential (ACD) automatically distributes torque between front and rear axles.

Instrumentation

Gauge Cluster:

Includes boost gauge, oil pressure, oil temperature, and voltmeter.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

5,000 - 10,000 km (depending on driving conditions)

Spark Plug Replacement Km:

40,000 - 60,000 km

Timing Belt Replacement Km:

100,000 km

Fluid Specifications

Engine Oil Type:

API SG, SF or ACEA A2/A3; SAE 10W-30, 10W-40, 5W-40 (depending on climate)

Engine Oil Capacity Liters:

4.5 liters (with filter)

Transmission Fluid Type:

API GL-4 or GL-5; SAE 75W-90

Differential Fluid Type:

API GL-5; SAE 75W-90

Coolant Type:

Ethylene Glycol based antifreeze/coolant, Mitsubishi Genuine

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Component:

Connecting Rod Failures (often due to detonation or excessive stress)

Turbocharger:

Bearing wear on TD05HR turbocharger, especially if oil maintenance is neglected.

Ayc System:

Potential for leaks or malfunction in the AYC pump and hydraulic lines.

Clutch:

Wear and tear on the clutch assembly, particularly with spirited driving.

Rust:

Common rust points in wheel arches, sills, and around the rear spoiler mounting.

📚 Vehicle History

Brand Heritage

Motorsport Roots:

Built on the foundation of Mitsubishi's rallying success, particularly in the World Rally Championship (WRC).

Model Evolution

Generation:

Fourth generation of the Lancer Evolution

Key Advancements:

Introduction of Active Yaw Control (AYC) and Active Center Differential (ACD) for enhanced handling and traction.

Production

Production Years:

August 1996 – August 1997

Production Volume Approx:

6,000 units (estimated)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Rally Performance:

The road-going Evo IV is a direct homologation for WRC regulations, demonstrating significant motorsport pedigree.

Enthusiast Acclaim:

Consistently ranked among the best affordable performance cars of its era by automotive journalists and enthusiasts.

Ratings

Handling Dynamics:

Praised for its exceptional grip, agility, and balanced chassis, largely due to its AWD system and AYC.