Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Starting System, Charging System, Transmission (Manual & Automatic), Drivetrain (All-Wheel Drive, Differentials), Suspension (Front & Rear), Steering System, Braking System, ABS, Air Conditioning, Body Electrical, Body Hardware, Chassis Electrical, Interior Trim, Exterior Trim, Emission Control System, Diagnostic Procedures, Troubleshooting Charts, Wiring Diagrams, Torque Specifications, Maintenance Schedules, Fluid Capacities, Component Locations, Exploded Views, General Information, Specifications.
Page Count:
Hundreds of pages (exact count varies based on printing preference)
Manual Type:
Factory Service Manual / Repair Manual
Engine Mechanical:
Detailed disassembly, inspection, and reassembly procedures for engine components including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, valves, oil pump, etc.
Engine Control:
Diagnosis and repair of the Engine Control Unit (ECU), sensors (MAP, TPS, O2, knock, crank, cam), actuators (injectors, ignition coils), and related wiring.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission (EVAP) system.
Ignition System:
Ignition coils, spark plugs, ignition timing, ignition control module, troubleshooting.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, oxygen sensors, heat shields.
Cooling System:
Radiator, water pump, thermostat, cooling fans, coolant hoses, coolant specifications.
Lubrication System:
Oil pan, oil pump, oil filter, oil passages, oil specifications, oil change intervals.
Starting Charging:
Starter motor, alternator, battery, voltage regulator, troubleshooting.
Transmission Drivetrain:
Manual transmission (Type 13), automatic transmission (optional), clutch system, driveshafts, front and rear differentials (including Active Yaw Control - AYC), viscous coupling, center differential.
Suspension Steering:
Front and rear suspension geometry, struts, shock absorbers, springs, control arms, bushings, power steering system, steering rack, wheel alignment specifications.
Braking System:
Front and rear brake calipers (Brembo on many models), brake discs, brake pads, master cylinder, brake fluid specifications, ABS (Anti-lock Braking System) components and diagnosis.
Body Electrical:
Lighting system (headlights, taillights, interior lights), power windows, power mirrors, central locking, wipers, horn, fuse box locations, relay functions, wiring diagrams for various circuits.
Body Hardware:
Door panel removal, trunk lid, hood, bumpers, fenders, spoilers, glass replacement, sealants.
Interior Exterior Trim:
Seat removal, dashboard assembly, center console, door panels, exterior trim pieces, badges, emblems.
Air Conditioning:
AC system components (compressor, condenser, evaporator, receiver/drier), refrigerant type, charging procedures, leak detection, diagnosis.
Maintenance Procedures:
Detailed step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad inspection and replacement, tire rotation, and drive belt inspection.
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues across all vehicle systems.
Repair Procedures:
In-depth repair instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for virtually every part of the vehicle.
Wiring Diagrams:
Detailed, system-specific wiring schematics showing component connections, wire colors, and pinouts for electrical troubleshooting.
Diagnostic Troubleshooting:
Guidance on using diagnostic tools (e.g., scan tools), interpreting diagnostic trouble codes (DTCs), and performing electrical tests.
Technical Depth:
Full factory-level technical information suitable for professional technicians and advanced DIY enthusiasts. Covers basic maintenance through complete engine and transmission rebuilds, advanced electrical diagnostics, and chassis component overhauls.
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (severe driving conditions may require more frequent changes).
Air Filter Replacement:
Every 20,000 km (12,000 miles) or as needed based on driving environment.
Spark Plug Replacement:
Every 40,000 km (24,000 miles) for standard plugs, or as recommended for performance plugs.
Timing Belt Replacement:
Every 90,000 km (56,000 miles) or 5 years, whichever comes first. Critical component for the 4G63T engine.
Engine Oil Type:
API SG/SH/SJ or higher, Viscosity: 10W-30 or 10W-40 (check manual for specific temperature ranges and manufacturer recommendations).
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Coolant Type:
Mitsubishi Genuine Long Life Coolant (or equivalent ethylene glycol based coolant with corrosion inhibitors).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for precise specification).
Power Steering Fluid Type:
Mitsubishi Genuine Power Steering Fluid or Dexron III ATF.
Common Issues:
Timing belt failure (if not replaced on schedule), turbocharger wear and oil leaks, clutch wear, worn suspension bushings, potential for rear differential and AYC system issues due to aggressive use, starter motor failure, and electrical gremlins if not maintained.
Performance Part Wear:
Due to their performance-oriented nature, components like brake pads, discs, and tires will wear faster than on standard vehicles. Regular inspection and replacement are crucial.