🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer Evolution V (Evo 5)

Model Code:

CP9A

Year:

1998, 1999

Chassis Code:

CP9A

Engine Code:

4G63

👋 Introduction

Positioning:

The Mitsubishi Lancer Evolution V (Evo 5) represented a significant evolution in rally-bred performance sedans, targeting enthusiasts and motorsport participants seeking unparalleled all-wheel-drive capability and turbocharged power.

Competitors:

Key competitors included the Subaru Impreza WRX STI, Ford Escort RS Cosworth, and other homologation specials of the era.

Performance Features:

Aggressive styling, revised aerodynamics, upgraded suspension components, larger intercooler, and increased engine output compared to its predecessors.

Purpose:

This manual serves as a vital resource for technicians and owners to maintain, diagnose, and repair the Evo 5, ensuring its legendary performance and longevity.

📋 Manual Details

Coverage:

Complete repair and overhaul of Mitsubishi Lancer Evolution V (Evo 5) 1998-1999 models.

Page Count:

Estimated 1500+ pages (based on typical workshop manuals for this era and complexity)

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Engine mechanical (4G63T, MIVEC), lubrication, cooling, fuel, emissions, ignition, starting, charging.

Transmission:

Manual Transmission (W5M51-2-E5F3), transfer case, driveshafts, differentials (front, center, rear AYC/ACD).

Suspension:

Front and rear suspension, steering system, wheel alignment.

Brakes:

Brake system (front and rear disc, ABS), brake servicing, hydraulic systems.

Electrical:

Wiring diagrams, lighting, instruments, power windows, wipers, horn, audio system, immobilizer.

Body And Chassis:

Body construction, exterior panels, interior trim, doors, windows, seats, HVAC system.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement.

Repair:

Engine rebuild, transmission overhaul, brake caliper replacement, turbocharger repair, suspension component replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, sensor diagnostics.

Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values.

Depth:

Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds, including advanced AYC system servicing.

📊 Manual Specifications

Quality:

High-resolution scans, searchable text (if OCR'd), printable pages.

Print Quality:

Designed for clarity and legibility, suitable for printing.

Binding Type:

N/A (PDF digital format)

Paper Type:

N/A (PDF digital format)

⚙️ Engine Specifications

Engine Model:

4G63T DOHC Inline-4

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.5:1

Valvetrain:

DOHC with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft

Horsepower:

280 PS (276 hp; 206 kW) at 6,500 rpm (JDM specification, often higher in reality)

Torque:

350 Nm (258 lb-ft) at 3,000 rpm (JDM specification)

Fuel Injection:

Multi-point Fuel Injection (MPI) with Electronic Fuel Injection (EFI)

Turbocharger:

Mitsubishi TD05H-16G or similar twin-scroll turbocharger with intercooler

Fuel Type:

Unleaded gasoline (95 RON or higher recommended)

🔧 Transmission

Transmission Type:

5-speed Manual Transmission (Getrag W5M51-2-E5F3 variant)

Drivetrain:

All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Helical Front LSD.

Clutch:

Hydraulically actuated, single-plate, dry-type clutch.

Gear Ratios:

1st: 3.083, 2nd: 1.700, 3rd: 1.233, 4th: 0.925, 5th: 0.731, Reverse: 2.833 (Typical values, refer to manual for exact ratios)

Transmission Fluid:

API GL-4 SAE 75W-90 Hypoid Gear Oil (Refer to manual for exact specification and quantity)

Transfer Case Fluid:

API GL-4 SAE 75W-90 Hypoid Gear Oil (Refer to manual for exact specification and quantity)

Ayc Fluid:

Mitsubishi DiaQueen LSD Gear Oil 2 (Specific AYC fluid, crucial to use correct type)

📐 Dimensions

Length:

4,350 mm (171.3 in)

Width:

1,770 mm (69.7 in)

Height:

1,435 mm (56.5 in)

Wheelbase:

2,600 mm (102.4 in)

Front Track:

1,515 mm (59.6 in)

Rear Track:

1,505 mm (59.3 in)

Curb Weight:

Approx. 1,340 kg (2,954 lbs) - varies by specification

Gross Vehicle Weight:

Refer to vehicle placard

Trunk Capacity:

Refer to vehicle specifications, typically around 350 liters

🛡️ Safety Features

Crash Test Results:

Vehicle safety ratings from this era are often not directly comparable to modern standards. Refer to specific regional safety reports if available.

ABS:

Standard Anti-lock Braking System (ABS)

Ayc:

Active Yaw Control (AYC) system for enhanced cornering stability.

Airbags:

Driver and passenger front airbags.

Seatbelts:

3-point seatbelts with pre-tensioners.

Body Structure:

Reinforced safety cell construction.

💡 Technology Features

Infotainment System:

Basic analog gauges, optional aftermarket head units commonly installed.

Driver Assistance Features:

ABS, AYC.

Connectivity Features:

N/A (no built-in modern connectivity features)

ECU:

Engine Control Unit (ECU) with programmable capabilities for tuning.

🔧 Maintenance

Oil Change:

Every 5,000 km or 6 months, whichever comes first (severe driving conditions may require more frequent changes).

Air Filter:

Inspect every 10,000 km, replace as needed or every 20,000-30,000 km.

Spark Plugs:

Replace every 40,000-60,000 km (refer to manual for specific type and gap).

Timing Belt:

Replace every 80,000 - 100,000 km or 5-7 years (crucial interval to prevent catastrophic engine damage).

Coolant Flush:

Every 2 years or 40,000 km.

Engine Oil:

API SJ or SL, SAE 10W-30 or 10W-40 (synthetic recommended, viscosity may vary with climate, refer to manual).

Coolant:

Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based coolant with corrosion inhibitors, typically 50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Engine Issues:

Cracked cylinder heads (especially on heavily modified engines), turbocharger failures due to oil starvation or heat, timing belt failure if not replaced.

Ayc Issues:

AYC pump failure, leaks in the hydraulic lines, actuator problems.

Transmission Issues:

Wear on synchros, clutch wear, potential failure of the transfer case or rear differential under extreme use.

Electrical Issues:

Wiring harness degradation, sensor failures (MAP, MAF, TPS, O2), intermittent power issues.

📚 Vehicle History

Heritage:

Mitsubishi has a rich history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution series achieved legendary status.

Evolution From:

The Evo 5 was a significant step up from the Evo 4, featuring wider tracks, revised bodywork inspired by rally regulations, and substantial mechanical upgrades.

Evolution To:

It set the stage for further refinements in the subsequent Evo models (Evo 6, Evo 7, etc.).

Production Years:

1998-1999

Manufacturing Location:

Japan

Special Editions:

RS and GSR trim levels, with RS being a more stripped-down, performance-oriented version.

🏆 Awards & Recognition

Motorsport Success:

The Lancer Evolution platform is a multiple-time World Rally Championship (WRC) winning car, with Tommi Mäkinen securing four consecutive WRC driver's titles from 1996 to 1999, heavily associated with this generation of Evos.

Performance Reviews:

Consistently praised by automotive journalists and enthusiasts for its exceptional handling, grip, and performance, often considered a benchmark for AWD sports sedans.