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Mitsubishi Evolution IX 9 2005-2008 Factory Repair Manual

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The Mitsubishi Lancer Evolution IX, also known as the Evo 9, represents the pinnacle of performance sedan engineering from the 2005 to 2008 model years. This rally homologation special, chassis...
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Mitsubishi Evolution IX 9 2005-2008 Factory Repair ManualMitsubishi Evolution IX 9 2005-2008 Factory Repair ManualMitsubishi Evolution IX 9 2005-2008 Factory Repair ManualMitsubishi Evolution IX 9 2005-2008 Factory Repair Manual
The Mitsubishi Lancer Evolution IX, also known as the Evo 9, represents the pinnacle of performance sedan engineering from the 2005 to 2008 model years. This rally homologation special, chassis code CT9A, is powered by the legendary 4G63T MIVEC turbocharged inline-4 engine, renowned for its robust build and significant tuning potential. Building on a rich motorsport heritage, the Evo IX offers exceptional handling and acceleration, further enhanced by sophisticated all-wheel-drive systems like Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on select trims. Its potent combination of performance, advanced drivetrain technology, and a direct lineage from World Rally Championship success has cemented its status as an icon among performance car enthusiasts. This comprehensive factory service repair manual provides detailed, step-by-step instructions and factory-level accuracy for all aspects of the Mitsubishi Lancer Evolution IX. Covering a wide array of systems including engine service and repair, drivetrain maintenance, chassis systems, and electrical diagnostics, this manual is an indispensable resource. It includes in-depth procedures for general maintenance, lubrication, troubleshooting, engine overhauls, transmission and differential servicing, brake system repairs, suspension and steering work, and electrical system diagnostics, complete with wiring diagrams. This manual is designed to empower owners and professional technicians alike in maintaining, repairing, and optimizing the performance and reliability of their Lancer Evolution IX.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX (Evo 9)
Generation:
CT9A
Codes
Chassis Code:
CT9A
Engine Codes:
4G63T
👋 Introduction
Market Position
Vehicle Segment:
Performance Sedan / Rally Homologation Special
Reputation:
Legendary for its rally heritage and potent performance capabilities.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Mitsubishi Lancer Evolution X
Key Features
Manual Benefits:
Empowers owners to perform complex maintenance and repairs, saving on labor costs. Provides factory-level accuracy for all procedures.
Manual Content Emphasis:
Step-by-step instructions, detailed illustrations, diagrams, photos, notes, cautions, and warnings.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008
Trim Levels Covered:
All Styles Covered (e.g., GSR, MR)
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but implies a comprehensive document)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Service/Repair, Fuel Injection/Fuel System, Emission System, Engine Control System
Drivetrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical:
Wiring Diagram, Electrical System
Comfort And Climate:
Heater/Air Conditioner
Safety And Restraint:
Restraint System
General:
General Maintenance, Periodic Lubrication, Troubleshooting, Interior
Procedures Included
Maintenance And Routine:
General Maintenance, Periodic Lubrication, Oil Changes, Filter Replacements, Fluid Level Checks
Diagnostics And Troubleshooting:
Advanced Troubleshooting Guide, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs)
Engine Repair:
Engine Overhaul, Component Replacement (pistons, rings, valves, seals), Timing Belt/Chain Service, Turbocharger Service
Transmission And Drivetrain Repair:
Clutch Replacement, Gearbox Overhaul, Differential Servicing, Driveshaft and CV Joint Repair
Braking System Repair:
Brake Pad/Rotor Replacement, Caliper Servicing, ABS System Diagnostics, Brake Line Replacement
Suspension And Steering Repair:
Strut/Shock Replacement, Bushing Replacement, Wheel Alignment Specifications, Power Steering System Service
Electrical System Diagnostics:
Wiring Diagram Interpretation, Component Testing, Sensor Diagnosis, ECU/ECM Repair
Body And Interior Repair:
Body Panel Repair, Door Mechanism Servicing, Interior Trim Removal/Installation, HVAC System Servicing
Technical Depth
Depth:
Complete factory-level repair and maintenance procedures, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Requires Adobe PDF Reader
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Resolution:
High resolution
Binding Type
Type:
Digital Download (no physical binding)
Paper Type
Type:
N/A (Digital)
Searchability
Feature:
Searchable text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63T MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Displacement:
1997 cc (2.0 Liters)
Configuration:
Inline 4-cylinder, DOHC, 16-valve, turbocharged
Performance
Horsepower Approximate:
286 hp @ 6500 rpm (JDM specification, varies slightly by market)
Torque Approximate:
289 lb-ft @ 3500 rpm (JDM specification, varies slightly by market)
Turbocharger:
Mitsubishi TD05HRA-15G turbocharger with titanium-aluminum turbine wheel
Fuel System
Induction:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (premium, high octane recommended)
🔧 Transmission
Standard
Type:
6-speed manual transmission (Getrag)
Optional
Type:
N/A (No automatic transmission offered on Evo IX)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on certain trims (MR)
📐 Dimensions
Exterior
Length Approximate:
4490 mm (176.8 in)
Width Approximate:
1770 mm (69.7 in)
Height Approximate:
1415 mm (55.7 in)
Wheelbase Approximate:
2625 mm (103.3 in)
Weights
Curb Weight Approximate:
1450-1470 kg (3197-3240 lbs) depending on trim
🛡️ Safety Features
Ratings
Crash Test Results:
Specific ratings may vary by region and testing organization. Generally considered a robust chassis.
Active Features
System:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC)
Passive Features
Airbags:
Front airbags for driver and passenger, available side airbags (depending on market/trim).
Restraint System:
Three-point seatbelts with pre-tensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Factory-installed Clarion or Mitsubishi audio systems, often with CD player and AM/FM radio. Upgraded audio and navigation systems were available on some trims or as dealer options.
Driver Assistance
Advanced Features:
Key focus on performance-oriented electronics like ACD and S-AYC. No modern driver-assistance systems like adaptive cruise control or lane keeping assist.
Connectivity
Features:
Basic connectivity through audio system. No integrated Bluetooth or smartphone mirroring on factory units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 - 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions).
Timing Belt Replacement:
Crucial component for the 4G63. Typically 60,000 - 70,000 miles or 5 years (consult manual for exact interval and recommendation).
Fluid Specifications
Engine Oil Type:
Refer to manual: typically a high-quality synthetic 0W-30 or 5W-30 meeting API SN or higher specifications. High oil temperatures are common, so a robust oil is essential.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant meeting Mitsubishi specifications).
Transmission Fluid Type:
Refer to manual: typically a GL-4 or GL-5 gear oil for the 6-speed manual. Specific viscosity grade required (e.g., 75W-90).
Differential Fluid Type:
Refer to manual: Typically GL-5 gear oil for front and rear differentials. ACD and AYC units have specific fluid requirements.
Known Issues
Engine:
Head gasket failure (especially in modified engines), turbocharger wear, piston ring land failure (under extreme stress/poor tuning).
Drivetrain:
ACD pump failure, S-AYC unit issues, clutch wear (due to aggressive driving).
Suspension:
Worn bushings, especially in the rear subframe and control arms, leading to vagueness.
📚 Vehicle History
Brand Heritage
Motorsport Influence:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) campaigns.
Model Evolution
Evo Series:
The Evolution IX is the ninth generation of the Lancer Evolution performance variant, building upon the strengths of its predecessors.
Key Updates For Evo Ix:
Introduction of MIVEC variable valve timing, revised turbocharger, improved aerodynamics, and updated ACD/AYC systems.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
2005-2007 (for the Evolution IX model designation, sold into 2008 in some markets)
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently lauded by automotive publications for its exceptional handling, acceleration, and rally-inspired performance.
Ratings
Enthusiast Following:
Maintains a dedicated and passionate enthusiast base worldwide, appreciated for its tuning potential and driving dynamics.
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