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Mitsubishi Evolution V 1998 1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V Model Code: CP9A Year: 1998-1999 Generation Generation Code: V 👋 Introduction Market Position Segment: Performance compact sedan, rally homologation special...
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Mitsubishi Evolution V 1998 1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution V
Model Code:
CP9A
Year:
1998-1999
Generation
Generation Code:
V
👋 Introduction
Market Position
Segment:
Performance compact sedan, rally homologation special
Competitive Analysis
Competitors 1998 1999:
Subaru Impreza WRX STI, Ford Escort RS Cosworth (in some markets), Toyota Celica GT-Four
Key Features
Performance Focus:
All-wheel drive, turbocharged engine, advanced chassis dynamics
Rally Heritage:
Developed directly from WRC competition technology
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
4G63T, including turbocharger, intercooler, fuel injection, ignition, emissions control
Transmission:
5-speed manual (F5M33), transfer case, driveline, Active Yaw Control (AYC)
Chassis:
Suspension (front MacPherson strut, rear multi-link), steering, braking system (ABS, Brembo calipers), chassis rigidity enhancements
Body And Interior:
Body panels, structural components, doors, windows, seats, HVAC, dashboard, interior trim
Electrical:
Wiring diagrams, ECU, sensors, lighting, audio system, power accessories, starter, alternator
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, belt inspections
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom analysis
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake service, electrical component repair
Calibration:
Active Yaw Control (AYC) system calibration, engine control unit (ECU) re-flashing (where applicable)
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
2.0L Inline-4, DOHC, 16-valve, turbocharged, intercooled
Performance
Horsepower Ps Jdm:
280 PS (276 hp) @ 6500 rpm (JDM homologation limit)
Torque Nm Jdm:
352 Nm (260 lb-ft) @ 3000 rpm (JDM)
Horsepower Ps Export:
Approx. 270-280 PS (varies by market and specific model tune)
Turbocharger:
Mitsubishi TD05H-16G (later versions may use TD05HRA-15G or similar)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Bosch or similar injectors
Fuel Requirement:
Premium Unleaded (95-98 RON / 91+ AKI)
Cooling System
Radiator Capacity:
Approx. 7.5 liters
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant)
🔧 Transmission
Standard
Type:
5-speed manual transaxle
Model:
F5M33
Drivetrain
Drive System:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Features
Differentials:
Front: Helical LSD, Center: Electronically controlled multi-plate clutch with AYC, Rear: Helical LSD
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 (e.g., Mitsubishi DiaQueen Super-Multi Gear Oil)
Transfer Case Fluid:
GL-4 SAE 75W-90 (e.g., Mitsubishi DiaQueen Super-Multi Gear Oil)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1440 kg (3175 lbs)
Wheels Tires
Wheel Size:
17 x 7.5 inch alloy wheels
Tire Size:
225/45R17
Bolt Pattern:
5x114.3
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available due to niche market and homologation focus; generally considered robust for its era
Active Features
AWD System:
Full-time 4WD with Active Yaw Control (AYC) for enhanced cornering stability
ABS:
Anti-lock Braking System (ABS) with 4-wheel disc brakes
Passive Features
Airbags:
Driver and front passenger airbags (standard)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette or CD player, 6-speaker system (varies by trim)
Driver Assistance
Ayc System:
Active Yaw Control (AYC) is the primary dynamic control system
Engine Management
ECU:
Engine Control Unit (ECU) with sophisticated fuel and ignition mapping for performance
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (recommended)
Engine Oil Type:
Synthetic 10W-30 or 10W-40 (API SN or higher)
Engine Oil Capacity:
Approx. 4.5 liters (with filter)
Spark Plug Replacement:
Every 30,000 miles (or as per manual, often Iridium or Platinum plugs)
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical for 4G63T)
Coolant Replacement:
Every 30,000 miles or 2 years (or as specified by coolant type)
Known Issues
Engine Wear:
Piston ring wear, head gasket issues (especially with high boost/poor tuning), connecting rod failure under extreme stress
Turbocharger:
Oil starvation due to inadequate maintenance or oil feed issues, wastegate actuator problems
Ayc System:
Failure of the AYC pump, solenoid issues, fluid leaks leading to reduced performance
Clutch:
Premature wear on performance clutch kits if not driven appropriately
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (high-performance DOT 4 recommended for spirited driving)
Power Steering Fluid Type:
ATF Dexron II/III compatible (e.g., Mitsubishi Genuine ATF SP-II)
📚 Vehicle History
Brand Heritage
Rally Roots:
Mitsubishi's extensive history and success in World Rally Championship (WRC)
Model Evolution
Evolution Series:
Part of the legendary Lancer Evolution lineage, known for continuous development based on rally performance
Evolution V Introduction:
Introduced in January 1998, building upon the Evo IV with significant chassis and aerodynamic refinements
Production
Production Period:
1998-1999
Manufacturing Location:
Japan
Special Editions:
Evolution V RS (Rally Sport) and Evolution V GSR (Grand Sport Rally) trims, plus limited 'T.M. Edition' (Tommi Mäkinen Edition) for rally homologation
🏆 Awards & Recognition
Recognitions
Rally Homologation Status:
Built to homologate the Lancer Evolution for WRC Group A regulations
Ratings
Performance Acclaim:
Widely acclaimed by automotive journalists and enthusiasts as one of the greatest rally-bred road cars of its era
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