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Mitsubishi Evolution VI 1999-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Model Variant: GSR, RS, Tommi Mäkinen Edition Production Years Covered: 1999, 2000, 2001 Codes Chassis Code: CP9A Engine Code: 4G63T...
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类型: Car
厂商:
斯库: 500479
Mitsubishi Evolution VI 1999-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI
Model Variant:
GSR, RS, Tommi Mäkinen Edition
Production Years Covered:
1999, 2000, 2001
Codes
Chassis Code:
CP9A
Engine Code:
4G63T
👋 Introduction
Market Position
Positioning:
The Mitsubishi Lancer Evolution VI (Evo VI) is a legendary rally homologation special, positioned as a high-performance, all-wheel-drive sports sedan for enthusiasts and competition use.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Audi S3 (8L)
Key Features
Performance Highlights:
Aggressive styling, advanced four-wheel-drive system (AYC), potent turbocharged engine, high-performance braking system, exceptional handling and agility.
Manual Value Proposition:
Provides detailed, factory-level technical information crucial for maintaining and repairing this complex performance vehicle, essential for owners and specialist mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics
Secondary Coverage:
Troubleshooting, Wiring Diagrams, Specifications
Page Count
Estimated Page Count:
1500-2000 (estimated for a comprehensive PDF)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Digital Searchability:
Optimized for digital search, allowing users to quickly find specific topics, keywords, and error codes.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, turbocharger, exhaust system, emissions control
Transmission:
Manual transmission (Type R transmission), clutch, drivetrain, propeller shaft, differentials (front, rear, AYC - Active Yaw Control)
Suspension:
Front suspension (McPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, stabilizer bars
Brakes:
Brake system components (calipers, rotors, master cylinder, ABS), hydraulic lines, parking brake
Steering:
Power steering system, steering column, tie rods, steering rack
Electrical System:
Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring harnesses
Electronics And Control:
ECU (Engine Control Unit), TCM (Transmission Control Module), ABS controller, AYC controller, diagnostics (OBD-II)
Body And Chassis:
Body panels, interior trim, doors, hood, trunk, chassis components, structural repair
HVAC:
Heating, Ventilation, and Air Conditioning system components and service
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad inspection
Major Repairs:
Engine overhaul, transmission rebuild, turbocharger replacement, differential service
Diagnostics And Troubleshooting:
Fault code retrieval, symptom-based troubleshooting guides, component testing procedures
Specifications And Data:
Torque specifications, clearances, fluid capacities, electrical component resistance values
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Engine Management Tuning:
Basic information on ECU settings, fuel maps, and ignition timing is generally included, with sections for modification advice sometimes present.
Turbocharger System:
Detailed procedures for turbocharger removal, installation, inspection, and related components (intercooler, blow-off valve, wastegate).
Ayc System Service:
Specific diagnostic and repair procedures for the Active Yaw Control system, including pump, hydraulic unit, and sensors.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including advanced electronic diagnostics and bodywork.
Rebuild Instructions:
Includes detailed step-by-step instructions for complete engine and transmission rebuilds, with component specifications and tolerances.
📊 Manual Specifications
File Format
File Format Quality:
High-resolution PDF with searchable text, enabling quick navigation and printing of specific sections.
Print Quality
Print Readability:
Designed for clear printing of diagrams, schematics, and text, maintaining legibility for workshop use.
Binding Type
Digital Binding:
N/A (PDF format)
Paper Type
Digital Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63T DOHC 16-valve Inline-4
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower Est:
276 hp @ 6500 rpm (JDM/UK Spec), often higher in unofficial tunes
Torque Est:
275 lb-ft (373 Nm) @ 3000 rpm (JDM/UK Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection
Turbocharger:
Mitsubishi TD05H-16G or TD05HR-16G (depending on variant)
Internals
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Type R transmission for performance focus)
Optional
Optional Transmission:
N/A (Exclusively manual for performance variants)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) on most models, mechanical Limited-Slip Differential (LSD) front and rear
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1770 mm (69.7 in)
Height:
1405 mm (55.3 in)
Wheelbase:
2600 mm (102.4 in)
Weights
Curb Weight Est:
1360-1400 kg (2998-3086 lbs), varies by trim
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official NHTSA/Euro NCAP ratings typically available for this specific homologation model; designed for rally safety standards.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Active Yaw Control (AYC)
Passive Features
Passive Safety:
Driver and passenger airbags, reinforced chassis, seat belts with pre-tensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD stereo system with optional upgraded audio components. No integrated navigation or advanced connectivity typically.
Driver Assistance
Driver Assistance Features:
ABS, AYC system are primary electronic aids. No modern traction control or stability control systems.
Connectivity
Connectivity Options:
Limited to analog radio and CD playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, recommended for hard driving
Timing Belt Replacement:
Every 50,000-60,000 miles (80,000-100,000 km) or 5 years
Spark Plug Replacement:
Every 30,000-60,000 miles (50,000-100,000 km), depending on plug type
Fluid Specifications
Engine Oil:
API SG/SH/SJ or ILSAC GF-2/GF-3, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate)
Transmission Fluid:
API GL-4 or GL-5 SAE 75W-90 gear oil
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Differential Fluid:
API GL-5 SAE 80W-90 gear oil (front and rear differentials); AYC fluid specification varies, consult manual
Known Issues
Common Wear Items:
Clutch wear, rear differential bushings, AYC pump failure, turbocharger seals, engine mounts
Reliability Considerations:
Robust engine but requires diligent maintenance; AYC system can be complex and costly to repair if neglected.
📚 Vehicle History
Brand Heritage
Mitsubishi Motorsport:
Mitsubishi has a rich history in rallying, particularly with its Lancer platform, culminating in multiple WRC championships.
Model Evolution
Evo Vi Development:
Evolved from the Lancer platform, the Evo VI featured significant upgrades to engine, suspension, braking, and aerodynamics, designed to meet World Rally Championship (WRC) homologation requirements.
Tommi Mäkinen Edition:
A special edition introduced in 2000 to celebrate Tommi Mäkinen's fourth consecutive WRC drivers' championship, featuring unique styling and mechanical enhancements.
Production
Production Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Motorsport Achievements:
Foundation of the car's prestige; multiple WRC constructor and driver championships. The Evo VI specifically was designed to homologate for WRC rules.
Ratings
Enthusiast Acclaim:
Consistently ranked among the best affordable performance cars and rally-bred homologation specials of its era.
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